REMOVAL (SHEET 2 OF 2)
( 2 )
Disconnect wiring harness terminal (4) from flood light terminal (5) by
grasping both with fingers and firmly pulling apart.
Loosen lock nut (6) using open end wrench, and remove lock nut (6) and
lock washer (7) by sliding down terminal (5) end of wire.
Lift housing (8) from radiator guard.
Remove washer (9) and bushing (10) from housing (8) by sliding down ter-
minal (5) end of wire.
Clean retainer (l), lamp (2), bushing (10), and wire insulation using
clean cloth moistened with detergent. Dry using clean cloth.
Clean lamp (2) contacts and wire terminals using clean cloth moistened
with isopropyl alcohol,
Dry cleaning solvent P-D-680 used to clean parts is toxic and flammable.
W e a r p r o t e c t i v e g o g g l e s a n d g l o v e s a n d u s e o n l y i n a w e l l v e n t i l a t ed
a r e a . A v o i d c o n t a c t w i t h s k i n , e y e s a n d c l o t h e s a n d d o n t b r e a t h e
vapors. Do not use near open flame or excessive heat and donut smoke
when using it. Failure to do so could cause serious injury. If you be -
c o m e d i z z y w h i l e u s i n g c l e a n i n g s o l v e n t , g e t f r e s h a i r a n d m e d i c al
a t t e n t i o n i m m e d i a t e l y.
If contact with skin or clothes is made, flush
w i th
large amounts of water.
I f c o n t a c t w i t h e y e s i s m a d e , w a s h e y e s
water and get medical aid immediately.
Clean all other metallic parts using clean cloth moistened with cleaning
solvent P-D-680. Dry using clean cloths.
AND REPAIR (SHEET 1 OF 2)
Inspect terminal (3, 4, and 5) wires for cracked or broken insulation or
broken wire strands at connection to terminal. Repair cracked or broken
insulation by applying insulation tape to area. If broken wire strands
are seen, cut wire as close to terminal as possible. Strip 1/4 inch insu-
lation from end of wire taking care not to cut through wire then crimp
new terminal securely onto wire.
Inspect housing (8) for cracks, breaks, damaged threads, distortion, or
other damage. Replace rear flood light as an assembly if any of the above
conditions are seen .
Inspect lamp (2) for cracked or broken glass or terminals. Connect multi-
meter across lamp terminals and check for continuity. Replace lamp if any
of the above conditions are seen or multimeter does not indicate continu -
i t y .
Inspect retainer (1) and bushing (10) for cracks, breaks, and deteriora-
tion. Replace if any of the above conditions are seen.