INSPECTION AND REPAIR
( 4 )
( 5 )
Inspect terminal (5 and 6) wires for cracked or broken insulation or
broken wire strands at connection to terminal. Repair cracked or broken
insulation by applying insulation tape to area. If broken wire strands
are seen, cut wire as close to terminal as possible .
Strip 1/4 inch insu-
lation from end of wire taking care not to cut through wire then crimp
new terminal securely onto wire.
Inspect housing (9) for cracks, breaks, damaged threads, distortion, or
other damage. Inspect socket assembly (11) for broken sockets, corrosion,
defective or missing rubber isolators, and cracks or breaks. Replace
blackout stop and tail light as an assembly if any of the above condi-
t i o n s a r e s e e n.
Inspect lamps (4) for cracked or broken glass or corroded base. Connect
multimeter between lamp base and center contact and check for continuity.
Replace lamp if any of the above conditions are seen or multimeter does
n o t i n d i c a t e c o n t i n u i t y.
Inspect gasket (3) for cracks, breaks, and deterioration. Replace if any
of the above conditions are seen.
Inspect remaining parts for cracks, breaks, distortion, or damaged
threads; replace as necessary.
( 7 )
install screws (1) on lens assembly (2) using retaining rings
( 1 2 ).
Install socket assembly
Position housing (9) by
r a d i a t o r g u a r d.
Install and tighten two
(11) in housing (9) using three screws (10).
routing terminal (5) end of wires through hole in
capscrews (7) and lock washers (8).
Connect light terminal (5) tagged 23 to wiring harness pink-white wire
terminal (6) by grasping both in your fingers, alining, and firmly push-
ing them together. Then connect light terminal (5) tagged 24 to wiring
harness yellow wire terminal (6) .
Install lamps (4) by alining lamp base with socket, pushing lamp in, and
turning 1/4 turn clockwise.
Install lens assembly (2) with gasket (3) on housing (9). Tighten six
screws (1) to secure.
C l o s e r a d i a t o r g r i l l e.