4-3. TRANSMISSION MAINTENANCE (CONT)
f. High Range Clutch and Transfer Gear (Cont).
REASSEMBLY (SHEET 1 OF 2)
Position transfer gear (23) in hydraulic press with pins (22) facing
downward. Position bearing (21) on transfer gear hub. Using 3-1/4 inches
inside diameter sleeve, press bearing onto hub until bearing is seated
against hub shoulder.
Position 12 washers (17) and capscrews (16) on one clutch plate (18).
Position high range clutch hub (20), clutch plate (19), and remaining
clutch plate (18) on capscrews (16) and clutch plate (18).
Install six new lock plates (15) and twelve nuts (14). Tighten nuts (14)
to 14 to 18 lb-ft.
Using chisel and hammer, bend lock plate (15) corners against nuts (14).
Install retaining ring (13) in groove on splined end of high range clutch
hub (20) using retaining ring pliers.
Put high range clutch piston housing (12) in hydraulic press. Put sleeve
(9) in position on piston housing hub. Using 7/8 inch inside diameter
sleeve, press sleeve onto piston housing hub until it contacts shoulder
on housing hub.
Put bearing (4) in
Press bearing onto
position on high range clutch piston housing (12) hub.
sleeve (9) and hub. Use 1-1/2 inches inside diameter
Install new seal (10) at inner hub of high range clutch piston housing
(12). Be sure to connect ends of seal.