Position five gallon container under drain plug (1).
Remove drain plug (1) and gasket (2), and allow all oil to drain.
Discard gasket (2) and dispose of used oil properly.
Remove six capscrews (3) and mounting strap (4) from oil pan.
Support oil pan (6) and remove 28 capscrews (5).
Remove oil pan (6) and gasket (7). Discard gasket.
Remove plug (8) from oil pan only if necessary for replacement.
cleaning solvent P-D-680 used to clean parts is toxic and flammable.
Wear protective goggles and gloves and use only in a well ventilated
area. Avoid contact with skin, eyes and clothes and dont breathe
vapors. Do not use near open flame or excessive heat and dont smoke
when using it. Failure to do so could cause serious injury. If you be-
come dizzy while using cleaning solvent, get fresh air and medical
attention immediately. If contact with skin or clothes is made, flush
with large amounts of water. If contact with eyes is made, wash eyes
with water and get medical aid immediately.
Scrape all gasket material from oil pan and engine block mating surfaces
using putty knife. Then remove residue using cleaning solvent P-D-680 and
(2) Clean all other parts using cleaning solvent P-D-680. Dry using clean
(1) Inspect oil pan (6) for cracks, dents, exterior rust, or other damage.
Straighten minor dents using hammer and wood block. Remove exterior rust
using abrasive cloth. Cover openings and paint exterior of repaired area.
Replace oil pan if cracked, threads damaged, flanges warped or deformed,
Inspect all other parts for cracks, distortion, or thread damage. Replace
all defective parts.