4-1. ENGINE MAINTENANCE (CONT)
b. Cylinder Sleeves. This task covers removal, cleaning, inspection, and instal-
lation of cylinder sleeves.
TOOLS: No. 1 Common Organizational Maintenance Tool Kit
Drill, 3/8 inch capacity
Torque wrench, 1/2 inch drive
Automotive Mechanic's Tool Kit
Socket wrench set, 1/2 inch drive
Ball (FSCM 10988 PN A28312)
Clamp bar (fabricate as shown)
Clamping disk (FSCM 45225 PN OTC970-14C)
Micrometer, zero to 5 inches
Power brush deglazer (FSCM 10988 PN A42453)
Capscrews, three, 5/8-11 by 3/4 inch (FSCM 10988 PN 13-1012)
Washers, flat, three, 1-3/4 inches OD, 11/16 inch ID, 9/64 inch
thick (FSCM 10988 PN 95-10)
MATERIALS/PARTS : Clean cloths (Appendix C, item 1)
Detergent (Appendix C, item 4)
Engine lubricating oil, OE/HDO 40 (Appendix C, item 9)
Lubricating oil, OE/HDO 10 (Appendix C, item 15)
Paint (Appendix C, item 22)
Oil-soluble grease (Appendix C, item 26)
Piston-sleeve kit (FSCM 10988 PN A166122)
PRELIMINARY PROCEDURE: Oil pump removed (page 3-91), crankshaft and main
bearings removed (page 4-16), and camshaft and bearings removed (page
Perform steps (1) and (2) below for each
cylinder sleeve to be replaced. Do not
remove cylinder sleeve unless inspection
indicates need for replacement; cylinder
sleeves may be cleaned and inspected
without being removed from cylinder block.
(1) Mark cylinder sleeves (1) in
relation to their position in
cylinder block using paint if
sleeves are to be reinstalled.
(2) Using sleeve puller, remove cylinder sleeve (1) from cylinder block.
(3) Remove and discard three O-rings (2).