BATTERIES - TM-5-3805-258-24-2_11
HOOD - TM-5-3805-258-24-2_12
HOOD - TM-5-3805-258-24-2_13
5. Install bolts
MUFFLER
AIR REMOVE AIR CLEANER HOUSING start by: a) remove hood WARNING DISASSEMBLY AND ASSEMBLY CLEANER HOUSING
REMOVE ALTERNATOR
ELECTRIC STARTING MOTOR
ALTERNATOR
Inspect bearing inner race
Remove two rectifier terminal retaining nuts
ASSEMBLE ALTERNATOR - TM-5-3805-258-24-2_22
Install two screws
Install four hex-socket head capscrews
BOSCH ALTERNATOR TESTING AND ADJUSTING
Rectifier Test
REGULATOR TEST
Test Procedure
DISASSEMBLE ALTERNATOR
figure A
ASSEMBLE ALTERNATOR - TM-5-3805-258-24-2_31
DELCO REMY ALTERNATOR TESTING
STATOR TESTS
STARTING MOTOR
Figure A. 3T4584 Starting Motor -Part 1 of 3
Figure B. 3T4584 Starting Motor -Part 2 of 3
Figure C. 3T4584 Starting Motor -Part 3 of 3
ASSEMBLE STARTING MOTOR
Install insulator
AIR COMPRESSOR - TM-5-3805-258-24-2_41
AIR COMPRESSOR HEAD ASSEMBLY
DISASSEMBLE AND ASSEMBLE - TM-5-3805-258-24-2_43
PISTON AND ROD REMOVAL
AIR COMPRESSOR PISTON and ROD
AIR COMPRESSOR CRANKSHAFT
HEAD ASSEMBLY
DISASSEMBLE AND ASSEMBLE - TM-5-3805-258-24-2_48
Install inlet valve
PISTON AND ROD REMOVAL
Measure piston and oil ring gaps
CRANKSHAFT - TM-5-3805-258-24-2_52
AIR GOVERNOR
ASSEMBLE AIR GOVERNOR
DISASSEMBLE AIR GOVERNOR
ASSEMBLE AIR GOVERNOR
FAN
INSTALL FAN
FAN DRIVE
INSTALL FAN DRIVE
DISASSEMBLE FAN DRIVE
ASSEMBLE FAN DRIVE
Install O-ring seal
WATER PUMP - TM-5-3805-258-24-2_64
INSTALL WATER PUMP
Tighten vee belts
DISASSEMBLE WATER PUMP
Remove the ceramic ring and seal
WATER PUMP
ASSEMBLE WATER PUMP
Put the ceramic ring
WATER TEMPERATURE REGULATOR
TORQUE CONVERTER OIL COOLER
INSTALL TRANSMISSION OIL COOLER
RADIATOR, OIL COOLER AND GUARD
Carefully lower fan assembly
INSTALL RADIATOR, OIL COOLER AND GUARD - TM-5-3805-258-24-2_77
Connect wire harness
REMOVE RADIATOR, OIL COOLER AND GUARD
Remove the bolt and disconnect clip - TM-5-3805-258-24-2_80
INSTALL RADIATOR, OIL COOLER AND GUARD - TM-5-3805-258-24-2_81
Carefully raise fan assembly
Fill the hydraulic system
RADIATOR AND HYDRAULIC OIL COOLER
Put caps or plugs
Remove radiator assembly
Put hydraulic oil cooler
Make sure the gasket is in position
Fasten a strap and hoist
REMOVE RADIATOR AND HYDRAULIC OIL COOLER
Remove side panel
Loosen clamps
INSTALL RADIATOR AND HYDRAULIC OIL COOLER
Place panel
Install hydraulic oil cooler lines
DISASSEMBLE RADIATOR AND HYDRAULIC OILCOOLER
Remove bolt
Inspect seal strips
ASSEMBLE RADIATOR
5. Put liquid soap
12.. Tighten straps
14. Secure shield assembly
TURBOCHARGER - TM-5-3805-258-24-2_105
INSTALL TURBOCHARGER
DISASSEMBLE TURBOCHARGER
ASSEMBLE TURBOCHARGER
3. Install the seal ring on collar
11. 1 2. Install compressor wheel
OIL FILTER BASE
ENGINE OIL COOLER
REMOVE ENGINE OIL COOLER
CRANKSHAFT PULLEY
CRANKSHAFT FRONT SEAL AND WEAR SLEEVE
OIL PAN
INSTALL OIL PAN
OIL PAN
OIL PAN PLATE
OIL PUMP - TM-5-3805-258-24-2_120
DISASSEMBLE OIL PUMP
OIL PUMP - TM-5-3805-258-24-2_122
ASSEMBLE OIL PUMP
5. Install pressure relief valve
ENGINE FRONT SUPPORT
INSTALL ENGINE FRONT SUPPORT
REMOVE TIMING GEAR COVER
INSTALL TIMING GEAR COVER
TIMING GEARS - TM-5-3805-258-24-2_129
INSTALL TIMING GEARS AND PLATE - TM-5-3805-258-24-2_130
TIMING GEARS AND PLATE
INSTALL TIMING GEARS AND PLATE - TM-5-3805-258-24-2_132
FUEL lNJECTION NOZZLES
FUEL INJECTION PUMPS
EXHAUST MANIFOLD
FUEL SHUTOFF SOLENOID AND FUEL RATIO CONTROL
FUEL RATIO CONTROL
ASSEMBLE THE FUEL RATIO CONTROL
CROSS SECTION FOR MODELS 950BNS AND 950 BS.
Cross Section for Models 950BNSCE and 950BSCE
FUEL PRIMING AND PRIMARY FILTER PUMP GROUP
DISASSEMBLE FUEL PRIMING AND PRIMARY FILTER PUMP GROUP
FUEL TRANSFER PUMP - TM-5-3805-258-24-2_144
DISASSEMBLE FUEL TRANSFER PUMP
ASSEMBLE FUEL TRANSFER PUMP
6. . Install the ring on tappet
10. Install springs
DISASSEMBLE FUEL TRANSFER PUMP
FUEL FILTER BASE AND FILTER
FUEL INJECTION PUMP HOUSING AND GOVERNOR
4. Remove the nut and disconnect cable assembly
INSTALL FUEL INJECTION PUMP HOUSING AND GOVERNOR
7. Install tube assemblies
No. 1 piston at top center
15. Install bolt
23. Install covers
DISASSEMBLE FUEL INJECTION PUMP HOUSING
8. Remove fuel rack
12. Remove camshaft
ASSEMBLE FUEL INJECTION PUMP HOUSING
5. Install the fuel injection pump camshaft
11. Install timing pin
Install O-ring seal
DISASSEMBLE GOVERNOR
GOVERNOR - TM-5-3805-258-24-2_168
Remove shaft
Disassemble the torque control group
Remove valve
Remove spring
. Remove races
ASSEMBLE GOVERNOR
Install shield
Install the O-ring seal on sleeve
Install torque
Install torque control group
Install spring
Flat washer
Install new O-ring seals
VALVE COVER
ROCKER SHAFT AND PUSH RODS
ROCKER SHAFT
ASSEMBLE ROCKER SHAFT
CYLINDER HEAD
INSTALL CYLINDER HEAD
Install the gaskets and water pump elbow
DISASSEMBLE CYLINDER HEAD
ASSEMBLE CYLINDER HEAD
Put clean engine oil
SPACER PLATE
VALVE LIFTERS, PISTONS
PISTONS
DISASSEMBLE PISTONS
ASSEMBLE PISTONS
BALANCER SHAFTS
BALANCER SHAFT BEARINGS
CAMSHAFT - TM-5-3805-258-24-2_199
INSTALL CAMSHAFT
CAMSHAFT BEARINGS
REMOVE CYLINDER LINERS
CYLINDER LINERS
CONNECTING ROD BEARINGS
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS
CRANKSHAFT MAIN BEARINGS
REMOVE CRANKSHAFT AND GEAR
CRANKSHAFT AND GEAR
PISTON COOLING ORIFICES
REMOVE ENGINE
ENGINE - TM-5-3805-258-24-2_211
Remove the bolts and upper tube assembly
Remove bolts - TM-5-3805-258-24-2_213
INSTALL ENGINE
Install muffler brackets - TM-5-3805-258-24-2_215
Connect fuel lines
Connect wires
FLYWHEEL - TM-5-3805-258-24-2_218
FLYWHEEL HOUSING
INSTALL FLYWHEEL HOUSING
CRANKSHAFT REAR SEAL AND WEAR SLEEVE
FUEL TANK - TM-5-3805-258-24-2_222
INSTALL FUEL TANK
Install plate
ANTI-PIVOT LINK
TIRES AND RIMS
INSTALL TIRES AND RIMS
AXLES
INSTALL AXLES
FINAL DRIVE
FINAL DRIVE PLANET CARRIERS
WHEELS, BEARINGS AND DUO-CONE SEALS
Remove the outer half of Duo-Cone seal
INSTALL WHEELS, BEARINGS AND DUO-DONE SEALS
Heat bearing cone
Use a depth micrometer
WHEEL BRAKE ASSEMBLY
INSTALL WHEEL BRAKE ASSEMBLY
DISASSEMBLE WHEEL BRAKE ASSEMBLY
INSTALL WHEEL BRAKE ASSEMBLIES
Install plugs
WHEEL SPINDLES
INSTALL WHEEL SPINDLES
FRONT AXLE HOUSING
REMOVE REAR AXLE HOUSING
INSTALL REAR AXLE HOUSING
REAR AXLE HOUSING FRONT SUPPORT
INSTALL REAR AXLE HOUSING FRONT SUPPORT
REMOVE REAR AXLE HOUSING REAR SUPPORT
Remove the bolts and disconnect bracket
NSTALL REAR AXLE HOUSING REAR SUPPORT
Fasten straps and a hoist to support
DRIVE SHAFT CARRIER BEARING
INSTALL DRIVE SHAFT CARRIER BEARING
Put clean grease on O-ring seal
Install bolts - TM-5-3805-258-24-2_256
FRONT DRIVE SHAFT AND CENTER DRIVE SHAFT
REAR DRIVE SHAFT
STANDARD DEFERENTIAL
NO-SPIN DIFFERENTIAL
FRONT AND REAR DIFFERENTIALS
Remove bearing cone
Remove rings - TM-5-3805-258-24-2_263
Remove washers - TM-5-3805-258-24-2_264
ASSEMBLE FRONT AND REAR DIFFERENTIALS
Install the gears and spider
Install the larger bearing cap
Heat bearing cone
Install the gasket and retainer
Several adjustments of both pinion and bevel gear
TRANSMISSION OIL FILTER - TM-5-3805-258-24-2_271
TRANSMISSION OIL FILTER - TM-5-3805-258-24-2_272
TRANSMISSION OIL FILTER
ASSEMBLE TRANSMISSION OIL FILTER
TRANSMISSION OIL PUMP
DISASSEMBLE TRANSMISSION OIL PUMP
ASSEMBLE TRANSMISSION OIL PUMP
Put clean oil
TORQUE CONVERTER OUTLET RELIEF VALVE
DISASSEMBLE TORQUE CONVERTER OUTLET RELIEF VALVE
ASSEMBLE TORQUE CONVERTER OUTLET RELIEF VALVE
ENGINE AND TRANSMISSION - TM-5-3805-258-24-2_282
Put identification on wire harness
Remove the bolt and disconnect clip - TM-5-3805-258-24-2_284
Disconnect two air lines
Make sure all hoses, wires and clips are disconnected
Remove the screws and cover
Disconnect air line
Remove the bolts and remove support brackets
INSTALL ENGINE AND TRANSMISSION
Make sure the seal is in place
Connect hose assemblies
Connect brake lines
Connect electrical box
Install muffler brackets - TM-5-3805-258-24-2_295
Connect engine disconnect switch
SEPARATION OF TORQUE CONVERTER AND TRANSMISSION FROM ENGINE
SEPARATION OF TORQUE CONVERTER FROM TRANSMISSION
CONNECTION OF TORQUE CONVERTER TO TRANSMISSION
DISASSEMBLE TORQUE CONVERTER
Remove eyebolts
Install retainer
Remove rings
Remove impeller
Remove bearing
ASSEMBLE TORQUE CONVERTER
Install sleeve
Install bolts - TM-5-3805-258-24-2_308
Install rings
Install shaft
Install O-ring seals
Install bearing
TRANSMISSION HYDRAULIC CONTROL VALVES
Remove O-ring seals
INSTALL TRANSMISSION HYDRAULIC CONTROL VALVES
Install spring
DISASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
Remove piston
Remove valve spool assembly
ASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
Install slug
Install spacers
Install directional control valve spool
TRANSMISSION - TM-5-3805-258-24-2_324
Remove washers - TM-5-3805-258-24-2_325
Remove No. 6 clutch housing
Remove bolts
Remove two discs
Lift housing
Remove plate - TM-5-3805-258-24-2_330
Remove carrier
Remove washers - TM-5-3805-258-24-2_332
Remove piston
Remove four discs
Remove pins
Remove carrier
Remove piston
Remove rings - TM-5-3805-258-24-2_338
Remove dowels
TRANSMISSION - TM-5-3805-258-24-2_340
ASSEMBLE TRANSMISSION
Install retainer
Install gear
Install carrier
Heat bearing
Compress retaining ring
Install piston
Install bolts - TM-5-3805-258-24-2_348
Install washers
Make a compression of ring
Install plate
Install gear
Install four discs
Put the housing and gear in position
Install a hoist
Install bolts - TM-5-3805-258-24-2_356
Install springs
Use a hammer and a punch to install pins
Make a compression of ring
Install elbow
DISASSEMBLE TRANSFER GEARS
TRANSFER GEARS - TM-5-3805-258-24-2_362
Use two 3/8-16 NC forcing screws
Fasten a hoist
Fasten a nylon strap
Make a separation of screen
TRANSFER GEARS - TM-5-3805-258-24-2_367
ASSEMBLE TRANSFER GEARS
Put the bearing and output shaft
Put 7M7260 Liquid Gasket Material
The bearing axis must be in a vertical position
Lower the temperature of bearing cup
Put clean power train oil on O-ring seal
TILT LINK AND LEVER
Move the cylinder rod
Remove the lever and link assembly
INSTALL TILT LINK AND LEVER
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_378
Install magnet
LOADER FRAME
Remove the loader frame
INSTALL LOADER FRAME
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_383
Install bracket and light assemblies
LIFT KICKOUT CONTROL
BUCKET POSITIONER CONTROL
INSTALL BUCKET POSITIONER CONTROL
SEQUENCE VALVE - TM-5-3805-258-24-2_388
DISASSEMBLE AND ASSEMBLE SEQUENCE VALVE
SHUTTLE VALVE
INSTALL BUCKET POSITIONER CONTROL
LOADER CONTROL VALVES
INSTALL LOADER CONTROL VALVES
Connect hose assembly
DISASSEMBLE LOADER CONTROL VALVE
Put identification on relief valves
Remove O-ring seals
Remove lift circuit valve spool group
Install lift circuit valve spool assembly
Install the plugs
Install the plug in the valve body
Put plunger
PILOT CONTROL VALVE
INSTALL PILOT CONTROL VALVE
DISASSEMBLE PILOT CONTROL VALVE
Remove jam nuts
Remove setscrews
PILOT CONTROL VALVE - TM-5-3805-258-24-2_409
PILOT CONTROL VALVE - TM-5-3805-258-24-2_410
ASSEMBLE PILOT CONTROL
Install keys
Install springs
SELECTOR AND PRESSURE CONTROL VALVE - TM-5-3805-258-24-2_414
ASSEMBLE SELECTOR AND PRESSURE CONTROL VALVE
TILT CYLINDER
Disconnect grease line
Remove bolts - TM-5-3805-258-24-2_418
INSTALL TILT CYLINDER
Connect tube assembly - TM-5-3805-258-24-2_420
Put bucket positioner
DISASSEMBLE TILT CYLINDER
Remove piston assembly - TM-5-3805-258-24-2_423
Remove bolts
ASSEMBLE TILT CYLINDER
Install the seal assembly and wear ring
Lower the temperature of the bearings
LIFT CYLINDERS
Remove grease fittings
INSTALL LIFT CYLINDERS
Install rod end pins
DISASSEMBLE LIFT CYLINDERS
Remove piston assembly
Install bolts - TM-5-3805-258-24-2_434
LIFT CYLINDER
ASSEMBLE LIFT CYLINDERS
Install seal assembly
Install tube assemblies
REMOVE BUCKET CYLINDERS
BUCKET CYLINDERS
STEERING CYLINDERS
INSTALL STEERING CYLINDERS
STEERING CYLINDER
DISASSEMBLE STEERING CYLINDERS
ASSEMBLE STEERING CYLINDERS
Put crown, head and piston
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_447
STEERING NEUTRALIZER VALVES
DISASSEMBLE STEERING NEUTRALIZER VALVES
STEERING NEUTRALIZER VALVES
ASSEMBLE STEERING NEUTRALIZER VALVES
STEERING CONTROL VALVE MANIFOLD
INSTALL STEERING CONTROL VALVE MANIFOLD
REMOVE AND INSTALL STEERING CONTROL VALVE MANIFOLD
REMOVE STEERING CONTROL VALVE
REMOVE STEERING CONTROL VALVE
INSTALL STEERING CONTROL VALVE
REMOVE AND INSTALL STEERING CONTROL VALVE
Disassemble Steering Control Valve
DISASSEMBLE AND ASSEMBLE STEERING CONTROL MAKE-UP VALVE
Remove springs
STEERING CONTROL VALVE - TM-5-3805-258-24-2_462
STEERING CONTROL VALVE - TM-5-3805-258-24-2_463
ASSEMBLE STEERING CONTROL VALVE
Install valve spool assemblies
Supplemental Steering Pump
Assemble Supplemental Steering Pump
Refer to exploded view illustration
PILOT AND HYDRAULIC PUMP
INSTALL PILOT AND HYDRAULIC PUMP
DISASSEMBLE PILOT AND HYDRAULIC PUMP
Remove vanes
Remove backup seal
Remove plate - TM-5-3805-258-24-2_475
Remove cartridge assembly
Remove spiral ring
ASSEMBLE PILOT AND HYDRAULIC PUMP
Put rotor assembly
Install washer
Install seal ring
Install cartridge assembly
Install dowels
Install rotor assembly
Install spool assembly with screen
HYDRAULIC OIL FILTERS
INSTALL HYDRAULIC OIL FILTERS
REMOVE HYDRAULIC TANK
Disconnect wires
INSTALL HYDRAULIC TANK
Connect tube assembly - TM-5-3805-258-24-2_491
Connect the wire assembly
DISASSEMBLE HYDRAULIC TANK
Remove cap assembly
Remove the bolts
ASSEMBLE HYDRAULIC TANK
Install O-ring seal
Install block
Install tube assemblies
Install teflon sealant
TRANSMISSION NEUTRALIZER GROUP
INSTALL TRANSMISSION NEUTRALIZER GROUP - TM-5-3805-258-24-2_502
REMOVE TRANSMISSION NEUTRALIZER GROUP
INSTALL TRANSMISSION NEUTRALIZER GROUP - TM-5-3805-258-24-2_504
DISASSEMBLE TRANSMISSION NEUTRALIZER GROUP
ASSEMBLE TRANSMISSION NEUTRALIZER GROUP
Install the cam assembly into the housing
AIR RESERVOIR
AIR DRYER - TM-5-3805-258-24-2_509
DISASSEMBLE AIR DRYER
ASSEMBLE AIR DRYER
FOOT-OPERATED BRAKE VALVES - TM-5-3805-258-24-2_513
DISASSEMBLE FOOT-OPERATED BRAKE VALVE
FOOT-OPERATED BRAKE VALVES - TM-5-3805-258-24-2_515
ASSEMBLE FOOT-OPERATED BRAKE VALVE
HAND METERING PUMP
DISASSEMBLE HAND METERING PUMP
Turn the pump body over
ASSEMBLE HAND METERING PUMP
Install sleeve
Install the bolts that hold the cap and gerotor assembly
AIR/HYDRAULIC CYLINDER GROUP - TM-5-3805-258-24-2_523
INSTALL AIR/HYDRAULIC CYLINDER GROUP
DISASSEMBLE AIR/HYDRAULIC CYLINDER GROUP
Remove piston cup
AIR/HYDRAULIC CYLINDER GROUP - TM-5-3805-258-24-2_527
ASSEMBLE AIR/HYDRAULIC CYLINDER GROUP
Put a small amount of compression on spring
PARKING BRAKE CHAMBER
INSTALL PARKING BRAKE CHAMBER
DISASSEMBLE PARKING BRAKE CHAMBER
Remove piston assembly - TM-5-3805-258-24-2_533
ASSEMBLE PARKING BRAKE CHAMBER
Install brake quick release valve
PARKING BRAKE
Remove cam and plate assembly
INSTALL PARKING BRAKE
Put the spring washer and link
Put brake drum
BRAKE QUICK RELEASE VALVE
DISASSEMBLE BRAKE QUICK RELEASE VALVE
LOADER MAIN FRAMES - TM-5-3805-258-24-2_543
Put identification on wire harnesses
Put blocks in front of and behind the tires
Put a lift truck in position under the rear frame
Remove spacer
Remove lip type seals - TM-5-3805-258-24-2_548
LOADER MAIN FRAMES - TM-5-3805-258-24-2_549
CONNECTION OF LOADER MAIN FRAMES - TM-5-3805-258-24-2_550
Install lower cap
Install lower bearing cone
Connect anti-Divot link
Install lower cap
Make an alignment of steering cylinders
Connect tube assembly
Connect cable assembly
LOADER MAIN FRAMES
Disconnect hydraulic oil line
Put an approved floor jack
Remove bolts and washers
The lower hitch assembly
Remove lip type seals - TM-5-3805-258-24-2_563
Remove lip type seals - TM-5-3805-258-24-2_564
Connection Of Loader Main Frames - TM-5-3805-258-24-2_565
Lubricate the sealing lip of seals
Install collar
Measure the gap with a feeler gauge
Position hydraulic oil line
Connect the cllip on the rear frame
SEAT
Remove pin
Remove lever
Remove retainers - TM-5-3805-258-24-2_575
Remove gear assembly
Remove housing assembly
Remove retainers - TM-5-3805-258-24-2_578
ASSEMBLE SEAT
Install arm assembly
Install plate assembly
Push down on the upper housing assembly
Put link assembly
Put latch assembly
Install back cushion assembly
STEERING WHEEL
PARKING BRAKE CABLE
INSTALL PARKING BRAKE CABLE
REMOVE PARKING BRAKE CABLE
FUSE PANEL
DISASSEMBLE FUSE PANEL
REMOVE MIRROR
INSTRUMENT PANEL - TM-5-3805-258-24-2_594
Remove the service meter
INSTALL INSTRUMENT PANEL
Install the start switch
Connect wiring harnesses
BLACKOUT LIGHTING
REMOVE LIGHTING CONTROL RELAYS
GOVERNOR PEDAL GROUP
DISASSEMBLE GOVERNOR PEDAL GROUP
ASSEMBLE GOVERNOR PEDAL GROUP
Install base assembly and lever
REMOVE GOVERNOR PEDAL GROUP
BRAKE PEDAL
DISASSEMBLE BRAKE PEDAL
ADJUSTABLE STEERING COLUMN
INSTALL ADJUSTABLE STEERING COLUMN
Connect speed control cable assembly
Make an adjustment to plastic collar
DISASSEMBLE ADJUSTABLE STEERING COLUMN
Remove column assembly
Remove retainer ring
Remove bearing
ASSEMBLE ADJUSTABLE STEERING COLUMN
Put 1P808 General Purpose Lubricant
Put housing assembly
Put lever assembly in position
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
HYDRAULIC CONTROL GROUP
INSTALL HYDRAULIC CONTROL GROUP
DISASSEMBLE HYDRAULIC CONTROL GROUP
Remove bolt and washer
Remove the key from the shaft of lever assembly
Loosen clamp bolt on lever
Remove screw
ASSEMBLE HYDRAULIC CONTROL GROUP
Usetool group
Install lever assembly
Assemble control rod
Install bracket
Put solenoids
SUPPLEMENTAL OPERATING MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
SECTION III REPAIR PARTS SUPPLY
SECTION I GENERAL
g. Dimensions and other pertinent data
H. The loader is equipped with:
Operation Concept
New Equipment Training
SECTION II MAINTENANCE - TM-5-3805-258-24-2_642
Shipment and Storaqe
Basic Issue Items List (BIIL)
SECTION III REPAIR PARTS SUPPLY
Requisitioninq Repair Parts
SECTION IV SAFETY
There will be no unauthorized attachments
APPENDIX A REFERENCES - TM-5-3805-258-24-2_649
APPENDIX A
TECHNICAL BULLETINS
ARMY REGULATIONS (CONT)
APPENDIX B MAINTENANCE ALLOCATION CHART
Column entries
Section Il. MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_656
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_657
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_658
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_659
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_660
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_661
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_662
Section Ill. TOOL AND TEST EQUIPMENT REQUIREMENTS
Section IV. REMARKS
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
BASIC ISSUE ITEMS LIST - TM-5-3805-258-24-2_667
BASIC ISSUE ITEMS LIST - TM-5-3805-258-24-2_668
SAMPLE FORM DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORM MILSTRIP REQUISITION FOR (NSN)
SAMPLE FORM MILSTRIP REQUISITION FOR (NON-NSN)
APPENDIX G (CONTD)
DO YOU NEED A REPAIR PART...
APPENDIX H INSTRUCTIONS
MAINTENANCE AND OPERATING SUPPLY LIST APPENDIX I
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Perform Operator/Crew PMCS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Engine
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Cooling system
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Propeller shafts
950 chain down rail procedure
950 rail car chaining procedure domestic rail (less tires) - TM-5-3805-258-24-2_686
950 rail car blocking procedure - TM-5-3805-258-24-2_687
950 rail car blocking procedure domestic rail (less tires) - TM-5-3805-258-24-2_688
950 (T237) wheel loader blocking procedure -domestic truck
HOOD - TM-5-3805-258-24-2_12
HOOD - TM-5-3805-258-24-2_13
5. Install bolts
MUFFLER
AIR REMOVE AIR CLEANER HOUSING start by: a) remove hood WARNING DISASSEMBLY AND ASSEMBLY CLEANER HOUSING
REMOVE ALTERNATOR
ELECTRIC STARTING MOTOR
ALTERNATOR
Inspect bearing inner race
Remove two rectifier terminal retaining nuts
ASSEMBLE ALTERNATOR - TM-5-3805-258-24-2_22
Install two screws
Install four hex-socket head capscrews
BOSCH ALTERNATOR TESTING AND ADJUSTING
Rectifier Test
REGULATOR TEST
Test Procedure
DISASSEMBLE ALTERNATOR
figure A
ASSEMBLE ALTERNATOR - TM-5-3805-258-24-2_31
DELCO REMY ALTERNATOR TESTING
STATOR TESTS
STARTING MOTOR
Figure A. 3T4584 Starting Motor -Part 1 of 3
Figure B. 3T4584 Starting Motor -Part 2 of 3
Figure C. 3T4584 Starting Motor -Part 3 of 3
ASSEMBLE STARTING MOTOR
Install insulator
AIR COMPRESSOR - TM-5-3805-258-24-2_41
AIR COMPRESSOR HEAD ASSEMBLY
DISASSEMBLE AND ASSEMBLE - TM-5-3805-258-24-2_43
PISTON AND ROD REMOVAL
AIR COMPRESSOR PISTON and ROD
AIR COMPRESSOR CRANKSHAFT
HEAD ASSEMBLY
DISASSEMBLE AND ASSEMBLE - TM-5-3805-258-24-2_48
Install inlet valve
PISTON AND ROD REMOVAL
Measure piston and oil ring gaps
CRANKSHAFT - TM-5-3805-258-24-2_52
AIR GOVERNOR
ASSEMBLE AIR GOVERNOR
DISASSEMBLE AIR GOVERNOR
ASSEMBLE AIR GOVERNOR
FAN
INSTALL FAN
FAN DRIVE
INSTALL FAN DRIVE
DISASSEMBLE FAN DRIVE
ASSEMBLE FAN DRIVE
Install O-ring seal
WATER PUMP - TM-5-3805-258-24-2_64
INSTALL WATER PUMP
Tighten vee belts
DISASSEMBLE WATER PUMP
Remove the ceramic ring and seal
WATER PUMP
ASSEMBLE WATER PUMP
Put the ceramic ring
WATER TEMPERATURE REGULATOR
TORQUE CONVERTER OIL COOLER
INSTALL TRANSMISSION OIL COOLER
RADIATOR, OIL COOLER AND GUARD
Carefully lower fan assembly
INSTALL RADIATOR, OIL COOLER AND GUARD - TM-5-3805-258-24-2_77
Connect wire harness
REMOVE RADIATOR, OIL COOLER AND GUARD
Remove the bolt and disconnect clip - TM-5-3805-258-24-2_80
INSTALL RADIATOR, OIL COOLER AND GUARD - TM-5-3805-258-24-2_81
Carefully raise fan assembly
Fill the hydraulic system
RADIATOR AND HYDRAULIC OIL COOLER
Put caps or plugs
Remove radiator assembly
Put hydraulic oil cooler
Make sure the gasket is in position
Fasten a strap and hoist
REMOVE RADIATOR AND HYDRAULIC OIL COOLER
Remove side panel
Loosen clamps
INSTALL RADIATOR AND HYDRAULIC OIL COOLER
Place panel
Install hydraulic oil cooler lines
DISASSEMBLE RADIATOR AND HYDRAULIC OILCOOLER
Remove bolt
Inspect seal strips
ASSEMBLE RADIATOR
5. Put liquid soap
12.. Tighten straps
14. Secure shield assembly
TURBOCHARGER - TM-5-3805-258-24-2_105
INSTALL TURBOCHARGER
DISASSEMBLE TURBOCHARGER
ASSEMBLE TURBOCHARGER
3. Install the seal ring on collar
11. 1 2. Install compressor wheel
OIL FILTER BASE
ENGINE OIL COOLER
REMOVE ENGINE OIL COOLER
CRANKSHAFT PULLEY
CRANKSHAFT FRONT SEAL AND WEAR SLEEVE
OIL PAN
INSTALL OIL PAN
OIL PAN
OIL PAN PLATE
OIL PUMP - TM-5-3805-258-24-2_120
DISASSEMBLE OIL PUMP
OIL PUMP - TM-5-3805-258-24-2_122
ASSEMBLE OIL PUMP
5. Install pressure relief valve
ENGINE FRONT SUPPORT
INSTALL ENGINE FRONT SUPPORT
REMOVE TIMING GEAR COVER
INSTALL TIMING GEAR COVER
TIMING GEARS - TM-5-3805-258-24-2_129
INSTALL TIMING GEARS AND PLATE - TM-5-3805-258-24-2_130
TIMING GEARS AND PLATE
INSTALL TIMING GEARS AND PLATE - TM-5-3805-258-24-2_132
FUEL lNJECTION NOZZLES
FUEL INJECTION PUMPS
EXHAUST MANIFOLD
FUEL SHUTOFF SOLENOID AND FUEL RATIO CONTROL
FUEL RATIO CONTROL
ASSEMBLE THE FUEL RATIO CONTROL
CROSS SECTION FOR MODELS 950BNS AND 950 BS.
Cross Section for Models 950BNSCE and 950BSCE
FUEL PRIMING AND PRIMARY FILTER PUMP GROUP
DISASSEMBLE FUEL PRIMING AND PRIMARY FILTER PUMP GROUP
FUEL TRANSFER PUMP - TM-5-3805-258-24-2_144
DISASSEMBLE FUEL TRANSFER PUMP
ASSEMBLE FUEL TRANSFER PUMP
6. . Install the ring on tappet
10. Install springs
DISASSEMBLE FUEL TRANSFER PUMP
FUEL FILTER BASE AND FILTER
FUEL INJECTION PUMP HOUSING AND GOVERNOR
4. Remove the nut and disconnect cable assembly
INSTALL FUEL INJECTION PUMP HOUSING AND GOVERNOR
7. Install tube assemblies
No. 1 piston at top center
15. Install bolt
23. Install covers
DISASSEMBLE FUEL INJECTION PUMP HOUSING
8. Remove fuel rack
12. Remove camshaft
ASSEMBLE FUEL INJECTION PUMP HOUSING
5. Install the fuel injection pump camshaft
11. Install timing pin
Install O-ring seal
DISASSEMBLE GOVERNOR
GOVERNOR - TM-5-3805-258-24-2_168
Remove shaft
Disassemble the torque control group
Remove valve
Remove spring
. Remove races
ASSEMBLE GOVERNOR
Install shield
Install the O-ring seal on sleeve
Install torque
Install torque control group
Install spring
Flat washer
Install new O-ring seals
VALVE COVER
ROCKER SHAFT AND PUSH RODS
ROCKER SHAFT
ASSEMBLE ROCKER SHAFT
CYLINDER HEAD
INSTALL CYLINDER HEAD
Install the gaskets and water pump elbow
DISASSEMBLE CYLINDER HEAD
ASSEMBLE CYLINDER HEAD
Put clean engine oil
SPACER PLATE
VALVE LIFTERS, PISTONS
PISTONS
DISASSEMBLE PISTONS
ASSEMBLE PISTONS
BALANCER SHAFTS
BALANCER SHAFT BEARINGS
CAMSHAFT - TM-5-3805-258-24-2_199
INSTALL CAMSHAFT
CAMSHAFT BEARINGS
REMOVE CYLINDER LINERS
CYLINDER LINERS
CONNECTING ROD BEARINGS
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS
CRANKSHAFT MAIN BEARINGS
REMOVE CRANKSHAFT AND GEAR
CRANKSHAFT AND GEAR
PISTON COOLING ORIFICES
REMOVE ENGINE
ENGINE - TM-5-3805-258-24-2_211
Remove the bolts and upper tube assembly
Remove bolts - TM-5-3805-258-24-2_213
INSTALL ENGINE
Install muffler brackets - TM-5-3805-258-24-2_215
Connect fuel lines
Connect wires
FLYWHEEL - TM-5-3805-258-24-2_218
FLYWHEEL HOUSING
INSTALL FLYWHEEL HOUSING
CRANKSHAFT REAR SEAL AND WEAR SLEEVE
FUEL TANK - TM-5-3805-258-24-2_222
INSTALL FUEL TANK
Install plate
ANTI-PIVOT LINK
TIRES AND RIMS
INSTALL TIRES AND RIMS
AXLES
INSTALL AXLES
FINAL DRIVE
FINAL DRIVE PLANET CARRIERS
WHEELS, BEARINGS AND DUO-CONE SEALS
Remove the outer half of Duo-Cone seal
INSTALL WHEELS, BEARINGS AND DUO-DONE SEALS
Heat bearing cone
Use a depth micrometer
WHEEL BRAKE ASSEMBLY
INSTALL WHEEL BRAKE ASSEMBLY
DISASSEMBLE WHEEL BRAKE ASSEMBLY
INSTALL WHEEL BRAKE ASSEMBLIES
Install plugs
WHEEL SPINDLES
INSTALL WHEEL SPINDLES
FRONT AXLE HOUSING
REMOVE REAR AXLE HOUSING
INSTALL REAR AXLE HOUSING
REAR AXLE HOUSING FRONT SUPPORT
INSTALL REAR AXLE HOUSING FRONT SUPPORT
REMOVE REAR AXLE HOUSING REAR SUPPORT
Remove the bolts and disconnect bracket
NSTALL REAR AXLE HOUSING REAR SUPPORT
Fasten straps and a hoist to support
DRIVE SHAFT CARRIER BEARING
INSTALL DRIVE SHAFT CARRIER BEARING
Put clean grease on O-ring seal
Install bolts - TM-5-3805-258-24-2_256
FRONT DRIVE SHAFT AND CENTER DRIVE SHAFT
REAR DRIVE SHAFT
STANDARD DEFERENTIAL
NO-SPIN DIFFERENTIAL
FRONT AND REAR DIFFERENTIALS
Remove bearing cone
Remove rings - TM-5-3805-258-24-2_263
Remove washers - TM-5-3805-258-24-2_264
ASSEMBLE FRONT AND REAR DIFFERENTIALS
Install the gears and spider
Install the larger bearing cap
Heat bearing cone
Install the gasket and retainer
Several adjustments of both pinion and bevel gear
TRANSMISSION OIL FILTER - TM-5-3805-258-24-2_271
TRANSMISSION OIL FILTER - TM-5-3805-258-24-2_272
TRANSMISSION OIL FILTER
ASSEMBLE TRANSMISSION OIL FILTER
TRANSMISSION OIL PUMP
DISASSEMBLE TRANSMISSION OIL PUMP
ASSEMBLE TRANSMISSION OIL PUMP
Put clean oil
TORQUE CONVERTER OUTLET RELIEF VALVE
DISASSEMBLE TORQUE CONVERTER OUTLET RELIEF VALVE
ASSEMBLE TORQUE CONVERTER OUTLET RELIEF VALVE
ENGINE AND TRANSMISSION - TM-5-3805-258-24-2_282
Put identification on wire harness
Remove the bolt and disconnect clip - TM-5-3805-258-24-2_284
Disconnect two air lines
Make sure all hoses, wires and clips are disconnected
Remove the screws and cover
Disconnect air line
Remove the bolts and remove support brackets
INSTALL ENGINE AND TRANSMISSION
Make sure the seal is in place
Connect hose assemblies
Connect brake lines
Connect electrical box
Install muffler brackets - TM-5-3805-258-24-2_295
Connect engine disconnect switch
SEPARATION OF TORQUE CONVERTER AND TRANSMISSION FROM ENGINE
SEPARATION OF TORQUE CONVERTER FROM TRANSMISSION
CONNECTION OF TORQUE CONVERTER TO TRANSMISSION
DISASSEMBLE TORQUE CONVERTER
Remove eyebolts
Install retainer
Remove rings
Remove impeller
Remove bearing
ASSEMBLE TORQUE CONVERTER
Install sleeve
Install bolts - TM-5-3805-258-24-2_308
Install rings
Install shaft
Install O-ring seals
Install bearing
TRANSMISSION HYDRAULIC CONTROL VALVES
Remove O-ring seals
INSTALL TRANSMISSION HYDRAULIC CONTROL VALVES
Install spring
DISASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
Remove piston
Remove valve spool assembly
ASSEMBLE TRANSMISSION HYDRAULIC CONTROL VALVES
Install slug
Install spacers
Install directional control valve spool
TRANSMISSION - TM-5-3805-258-24-2_324
Remove washers - TM-5-3805-258-24-2_325
Remove No. 6 clutch housing
Remove bolts
Remove two discs
Lift housing
Remove plate - TM-5-3805-258-24-2_330
Remove carrier
Remove washers - TM-5-3805-258-24-2_332
Remove piston
Remove four discs
Remove pins
Remove carrier
Remove piston
Remove rings - TM-5-3805-258-24-2_338
Remove dowels
TRANSMISSION - TM-5-3805-258-24-2_340
ASSEMBLE TRANSMISSION
Install retainer
Install gear
Install carrier
Heat bearing
Compress retaining ring
Install piston
Install bolts - TM-5-3805-258-24-2_348
Install washers
Make a compression of ring
Install plate
Install gear
Install four discs
Put the housing and gear in position
Install a hoist
Install bolts - TM-5-3805-258-24-2_356
Install springs
Use a hammer and a punch to install pins
Make a compression of ring
Install elbow
DISASSEMBLE TRANSFER GEARS
TRANSFER GEARS - TM-5-3805-258-24-2_362
Use two 3/8-16 NC forcing screws
Fasten a hoist
Fasten a nylon strap
Make a separation of screen
TRANSFER GEARS - TM-5-3805-258-24-2_367
ASSEMBLE TRANSFER GEARS
Put the bearing and output shaft
Put 7M7260 Liquid Gasket Material
The bearing axis must be in a vertical position
Lower the temperature of bearing cup
Put clean power train oil on O-ring seal
TILT LINK AND LEVER
Move the cylinder rod
Remove the lever and link assembly
INSTALL TILT LINK AND LEVER
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_378
Install magnet
LOADER FRAME
Remove the loader frame
INSTALL LOADER FRAME
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_383
Install bracket and light assemblies
LIFT KICKOUT CONTROL
BUCKET POSITIONER CONTROL
INSTALL BUCKET POSITIONER CONTROL
SEQUENCE VALVE - TM-5-3805-258-24-2_388
DISASSEMBLE AND ASSEMBLE SEQUENCE VALVE
SHUTTLE VALVE
INSTALL BUCKET POSITIONER CONTROL
LOADER CONTROL VALVES
INSTALL LOADER CONTROL VALVES
Connect hose assembly
DISASSEMBLE LOADER CONTROL VALVE
Put identification on relief valves
Remove O-ring seals
Remove lift circuit valve spool group
Install lift circuit valve spool assembly
Install the plugs
Install the plug in the valve body
Put plunger
PILOT CONTROL VALVE
INSTALL PILOT CONTROL VALVE
DISASSEMBLE PILOT CONTROL VALVE
Remove jam nuts
Remove setscrews
PILOT CONTROL VALVE - TM-5-3805-258-24-2_409
PILOT CONTROL VALVE - TM-5-3805-258-24-2_410
ASSEMBLE PILOT CONTROL
Install keys
Install springs
SELECTOR AND PRESSURE CONTROL VALVE - TM-5-3805-258-24-2_414
ASSEMBLE SELECTOR AND PRESSURE CONTROL VALVE
TILT CYLINDER
Disconnect grease line
Remove bolts - TM-5-3805-258-24-2_418
INSTALL TILT CYLINDER
Connect tube assembly - TM-5-3805-258-24-2_420
Put bucket positioner
DISASSEMBLE TILT CYLINDER
Remove piston assembly - TM-5-3805-258-24-2_423
Remove bolts
ASSEMBLE TILT CYLINDER
Install the seal assembly and wear ring
Lower the temperature of the bearings
LIFT CYLINDERS
Remove grease fittings
INSTALL LIFT CYLINDERS
Install rod end pins
DISASSEMBLE LIFT CYLINDERS
Remove piston assembly
Install bolts - TM-5-3805-258-24-2_434
LIFT CYLINDER
ASSEMBLE LIFT CYLINDERS
Install seal assembly
Install tube assemblies
REMOVE BUCKET CYLINDERS
BUCKET CYLINDERS
STEERING CYLINDERS
INSTALL STEERING CYLINDERS
STEERING CYLINDER
DISASSEMBLE STEERING CYLINDERS
ASSEMBLE STEERING CYLINDERS
Put crown, head and piston
Put 5P960 Multipurpose Type Grease - TM-5-3805-258-24-2_447
STEERING NEUTRALIZER VALVES
DISASSEMBLE STEERING NEUTRALIZER VALVES
STEERING NEUTRALIZER VALVES
ASSEMBLE STEERING NEUTRALIZER VALVES
STEERING CONTROL VALVE MANIFOLD
INSTALL STEERING CONTROL VALVE MANIFOLD
REMOVE AND INSTALL STEERING CONTROL VALVE MANIFOLD
REMOVE STEERING CONTROL VALVE
REMOVE STEERING CONTROL VALVE
INSTALL STEERING CONTROL VALVE
REMOVE AND INSTALL STEERING CONTROL VALVE
Disassemble Steering Control Valve
DISASSEMBLE AND ASSEMBLE STEERING CONTROL MAKE-UP VALVE
Remove springs
STEERING CONTROL VALVE - TM-5-3805-258-24-2_462
STEERING CONTROL VALVE - TM-5-3805-258-24-2_463
ASSEMBLE STEERING CONTROL VALVE
Install valve spool assemblies
Supplemental Steering Pump
Assemble Supplemental Steering Pump
Refer to exploded view illustration
PILOT AND HYDRAULIC PUMP
INSTALL PILOT AND HYDRAULIC PUMP
DISASSEMBLE PILOT AND HYDRAULIC PUMP
Remove vanes
Remove backup seal
Remove plate - TM-5-3805-258-24-2_475
Remove cartridge assembly
Remove spiral ring
ASSEMBLE PILOT AND HYDRAULIC PUMP
Put rotor assembly
Install washer
Install seal ring
Install cartridge assembly
Install dowels
Install rotor assembly
Install spool assembly with screen
HYDRAULIC OIL FILTERS
INSTALL HYDRAULIC OIL FILTERS
REMOVE HYDRAULIC TANK
Disconnect wires
INSTALL HYDRAULIC TANK
Connect tube assembly - TM-5-3805-258-24-2_491
Connect the wire assembly
DISASSEMBLE HYDRAULIC TANK
Remove cap assembly
Remove the bolts
ASSEMBLE HYDRAULIC TANK
Install O-ring seal
Install block
Install tube assemblies
Install teflon sealant
TRANSMISSION NEUTRALIZER GROUP
INSTALL TRANSMISSION NEUTRALIZER GROUP - TM-5-3805-258-24-2_502
REMOVE TRANSMISSION NEUTRALIZER GROUP
INSTALL TRANSMISSION NEUTRALIZER GROUP - TM-5-3805-258-24-2_504
DISASSEMBLE TRANSMISSION NEUTRALIZER GROUP
ASSEMBLE TRANSMISSION NEUTRALIZER GROUP
Install the cam assembly into the housing
AIR RESERVOIR
AIR DRYER - TM-5-3805-258-24-2_509
DISASSEMBLE AIR DRYER
ASSEMBLE AIR DRYER
FOOT-OPERATED BRAKE VALVES - TM-5-3805-258-24-2_513
DISASSEMBLE FOOT-OPERATED BRAKE VALVE
FOOT-OPERATED BRAKE VALVES - TM-5-3805-258-24-2_515
ASSEMBLE FOOT-OPERATED BRAKE VALVE
HAND METERING PUMP
DISASSEMBLE HAND METERING PUMP
Turn the pump body over
ASSEMBLE HAND METERING PUMP
Install sleeve
Install the bolts that hold the cap and gerotor assembly
AIR/HYDRAULIC CYLINDER GROUP - TM-5-3805-258-24-2_523
INSTALL AIR/HYDRAULIC CYLINDER GROUP
DISASSEMBLE AIR/HYDRAULIC CYLINDER GROUP
Remove piston cup
AIR/HYDRAULIC CYLINDER GROUP - TM-5-3805-258-24-2_527
ASSEMBLE AIR/HYDRAULIC CYLINDER GROUP
Put a small amount of compression on spring
PARKING BRAKE CHAMBER
INSTALL PARKING BRAKE CHAMBER
DISASSEMBLE PARKING BRAKE CHAMBER
Remove piston assembly - TM-5-3805-258-24-2_533
ASSEMBLE PARKING BRAKE CHAMBER
Install brake quick release valve
PARKING BRAKE
Remove cam and plate assembly
INSTALL PARKING BRAKE
Put the spring washer and link
Put brake drum
BRAKE QUICK RELEASE VALVE
DISASSEMBLE BRAKE QUICK RELEASE VALVE
LOADER MAIN FRAMES - TM-5-3805-258-24-2_543
Put identification on wire harnesses
Put blocks in front of and behind the tires
Put a lift truck in position under the rear frame
Remove spacer
Remove lip type seals - TM-5-3805-258-24-2_548
LOADER MAIN FRAMES - TM-5-3805-258-24-2_549
CONNECTION OF LOADER MAIN FRAMES - TM-5-3805-258-24-2_550
Install lower cap
Install lower bearing cone
Connect anti-Divot link
Install lower cap
Make an alignment of steering cylinders
Connect tube assembly
Connect cable assembly
LOADER MAIN FRAMES
Disconnect hydraulic oil line
Put an approved floor jack
Remove bolts and washers
The lower hitch assembly
Remove lip type seals - TM-5-3805-258-24-2_563
Remove lip type seals - TM-5-3805-258-24-2_564
Connection Of Loader Main Frames - TM-5-3805-258-24-2_565
Lubricate the sealing lip of seals
Install collar
Measure the gap with a feeler gauge
Position hydraulic oil line
Connect the cllip on the rear frame
SEAT
Remove pin
Remove lever
Remove retainers - TM-5-3805-258-24-2_575
Remove gear assembly
Remove housing assembly
Remove retainers - TM-5-3805-258-24-2_578
ASSEMBLE SEAT
Install arm assembly
Install plate assembly
Push down on the upper housing assembly
Put link assembly
Put latch assembly
Install back cushion assembly
STEERING WHEEL
PARKING BRAKE CABLE
INSTALL PARKING BRAKE CABLE
REMOVE PARKING BRAKE CABLE
FUSE PANEL
DISASSEMBLE FUSE PANEL
REMOVE MIRROR
INSTRUMENT PANEL - TM-5-3805-258-24-2_594
Remove the service meter
INSTALL INSTRUMENT PANEL
Install the start switch
Connect wiring harnesses
BLACKOUT LIGHTING
REMOVE LIGHTING CONTROL RELAYS
GOVERNOR PEDAL GROUP
DISASSEMBLE GOVERNOR PEDAL GROUP
ASSEMBLE GOVERNOR PEDAL GROUP
Install base assembly and lever
REMOVE GOVERNOR PEDAL GROUP
BRAKE PEDAL
DISASSEMBLE BRAKE PEDAL
ADJUSTABLE STEERING COLUMN
INSTALL ADJUSTABLE STEERING COLUMN
Connect speed control cable assembly
Make an adjustment to plastic collar
DISASSEMBLE ADJUSTABLE STEERING COLUMN
Remove column assembly
Remove retainer ring
Remove bearing
ASSEMBLE ADJUSTABLE STEERING COLUMN
Put 1P808 General Purpose Lubricant
Put housing assembly
Put lever assembly in position
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
HYDRAULIC CONTROL GROUP
INSTALL HYDRAULIC CONTROL GROUP
DISASSEMBLE HYDRAULIC CONTROL GROUP
Remove bolt and washer
Remove the key from the shaft of lever assembly
Loosen clamp bolt on lever
Remove screw
ASSEMBLE HYDRAULIC CONTROL GROUP
Usetool group
Install lever assembly
Assemble control rod
Install bracket
Put solenoids
SUPPLEMENTAL OPERATING MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
SECTION III REPAIR PARTS SUPPLY
SECTION I GENERAL
g. Dimensions and other pertinent data
H. The loader is equipped with:
Operation Concept
New Equipment Training
SECTION II MAINTENANCE - TM-5-3805-258-24-2_642
Shipment and Storaqe
Basic Issue Items List (BIIL)
SECTION III REPAIR PARTS SUPPLY
Requisitioninq Repair Parts
SECTION IV SAFETY
There will be no unauthorized attachments
APPENDIX A REFERENCES - TM-5-3805-258-24-2_649
APPENDIX A
TECHNICAL BULLETINS
ARMY REGULATIONS (CONT)
APPENDIX B MAINTENANCE ALLOCATION CHART
Column entries
Section Il. MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_656
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_657
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_658
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_659
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_660
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_661
MAINTENANCE ALLOCATION CHART - TM-5-3805-258-24-2_662
Section Ill. TOOL AND TEST EQUIPMENT REQUIREMENTS
Section IV. REMARKS
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
BASIC ISSUE ITEMS LIST - TM-5-3805-258-24-2_667
BASIC ISSUE ITEMS LIST - TM-5-3805-258-24-2_668
SAMPLE FORM DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORM MILSTRIP REQUISITION FOR (NSN)
SAMPLE FORM MILSTRIP REQUISITION FOR (NON-NSN)
APPENDIX G (CONTD)
DO YOU NEED A REPAIR PART...
APPENDIX H INSTRUCTIONS
MAINTENANCE AND OPERATING SUPPLY LIST APPENDIX I
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Perform Operator/Crew PMCS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Engine
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Cooling system
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES Propeller shafts
950 chain down rail procedure
950 rail car chaining procedure domestic rail (less tires) - TM-5-3805-258-24-2_686
950 rail car blocking procedure - TM-5-3805-258-24-2_687
950 rail car blocking procedure domestic rail (less tires) - TM-5-3805-258-24-2_688
950 (T237) wheel loader blocking procedure -domestic truck
