CHAPTER 1 INTRODUCTION - TM-5-3805-262-20_151-2. MAINTENANCE FORMS, RECORDS, AND REPORTS1-11. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENTSection II. EQUIPMENT DESCRIPTION AND DATA1-14. Location and Description of Major Components and Platesb . L o c a t i o n o f I d e n t i f i c a t i o n , I n s t r u c t i o n , a n d W a r r a n t y P l a t e s b . L o c a t i o n o f I d e n t i f i c a t i o n , I n s t r u c t i o n , a n d W a r r a n t y P l a t e s ( C o n t )b . L o c a t i o n o f I d e n t i f i c a t i o n , I n s t r u c t i o n , a n d W a r r a n t y P l a t e s ( C o n t )b. L o c a t i o n o f I d e n t i f i c a t i o n , I n s t r u c t i o n , a n d w a r r a n t y p l a t e s ( C o n t )1-15. EQUIPMENT DATACAPACITIES - TM-5-3805-262-20_25FUEL SYSTEM - TM-5-3805-262-20_26AIR CLEANER1-16. SAFETY, CARE, AND HANDLINGSection III. PRINCIPLES OF OPERATION4. FUEL TANK AND LINES AND FITTINGS.1-21. ELECTRICAL SYSTEM5. BUCKET HEIGHT CIRCUIT.7. LIGHTS.1. INSTRUMENT PANEL CLUSTER.1-23. RIGHT INSTRUMENT PANEL 3. AIR PRESSURE WARNING ALARM.1-24. TRANSMISSION AND DRIVESHAFTS1-25. AXLE AND WHEELS PNEUMATIC SYSTEM1-27. STEERING SYSTEM1-28. FRAME AND TOWING ATTACHMENTS1-29. BODY AND CAB1-31. HYDRAULIC SYSTEM1-32. BACK-UP ALARM 2. LOADER BUCKET ASSEMBLYC H A P T E R 2 M W 2 4 C L O A D E R M A I N T E N A N C Ea. Unloading Instructions (cont)b. Unpacking2-2. SERVICING NEW EQUIPMENTb. Service CheckSection II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3805-262-20_52Compressed air TABLE 2-1. PRGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICESTABLE 2-1. PRGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES -cont - TM-5-3805-262-20_55TABLE 2-1. PRGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES -cont - TM-5-3805-262-20_56Section III. MOVEMENT TO A NEW WORK SITE2-7. TOWING 2-8. PREPARATION FOR AIR TRANSPORTa. Preparation Prior to Cab Removal2-8. PREPARATION FOR AIR TRANSPORT (CONT)b. Cab Removal (Cont)a. Preparation Prior to Cab Removal CONTc. Loading i n A i r c r a f te. C a b I n s t a l l a t i o n e. C a b I n s t a l l a t i o n ( C o n t )e. C a b I n s t a l l a t i o n ( C o n t )f. Preparation for Use After Air Transportf. Preparation for Use After Air Transport CONT Transporting the MW24C Loader Scoop ROPSCHAPTER 3 TROUBLESHOOTINGFUEL SYSTEM - TM-5-3805-262-20_72LIGHT SYSTEMSFRONT AND REAR AXLESBODY AND CABSection II. TROUBLESHOOTING3-4. ENGINE TROUBLESHOOTING (CONT)Step 2. - TM-5-3805-262-20_78Step 3. - TM-5-3805-262-20_793. ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE) - TM-5-3805-262-20_80Step 2. - TM-5-3805-262-20_81Step 3. - TM-5-3805-262-20_82Step 5. - TM-5-3805-262-20_83Step 6. (Cont)4. ENGINE STARTS BUT WILL NOT RUN - TM-5-3805-262-20_85Step 2. - TM-5-3805-262-20_86Step 4. - TM-5-3805-262-20_87Step 7. - TM-5-3805-262-20_885. ENGINE MISFIRESStep 2. - TM-5-3805-262-20_90Step 4. - TM-5-3805-262-20_91S t e p 4 . ( C o n t ) - TM-5-3805-262-20_926. ENGINE STALLS FREQUENTLY OR DOES NOT DEVELOP FULL POWER.Step 4. - TM-5-3805-262-20_94Step 5. - TM-5-3805-262-20_95Step 6. - TM-5-3805-262-20_96Step 7. - TM-5-3805-262-20_97S t e p 8 . ( C o n t ) - TM-5-3805-262-20_98S t e p 8 . ( C o n t ) - TM-5-3805-262-20_99Step 9. - TM-5-3805-262-20_100Step 11. - TM-5-3805-262-20_1017. EXCESSIVE OIL CONSUMPTION - TM-5-3805-262-20_102Step 3. - TM-5-3805-262-20_103Step 4. - TM-5-3805-262-20_1048. ENGINE CRANKS BUT DOES NOT START WHEN COLD START AID IS ACTIVATED9. LOW ENGINE OIL PRESSUREStep 2. - TM-5-3805-262-20_10710. ENGINE WILL NOT SHUT DOWN11. ENGINE NOISE (LOW AND HIGH RPM)S t e p 2 . ( C o n t )3-5. FUEL SYSTEM TROUBLESHOOTING1. LOW FUEL PRESSURE (Cont).Step 2. - TM-5-3805-262-20_113Step 3..Step 4. - TM-5-3805-262-20_115Step 6 - TM-5-3805-262-20_116Step 7. - TM-5-3805-262-20_117Step 9. - TM-5-3805-262-20_118Step 10. 2. EXCESSIVE FUEL USAGE3-6. EXHAUST SYSTEM TROUBLESHOOTINGEXCESSIVE EXHAUST NOISE (Cont)3-7. COOLING SYSTEM TROUBLESHOOTING1. ENGINE OVERHEATS (Cont)Step 6. - TM-5-3805-262-20_125Step 10Step 13. 2. ENGINE DOES NOT REACH OPERATING TEMPERATURE3. COOLING SYSTEM NOT PRESSURIZED (Cont).3-8. CHARGING SYSTEM TROUBLESHOOTING2. ALTERNATOR NOT CHARGING BATTERIES (Cont).3-9. STARTING SYSTEM TROUBLESHOOTING1. STARTER DOES NOT CRANK (Cont).Step 6. - TM-5-3805-262-20_134Step 8. - TM-5-3805-262-20_1352. STARTER CRANKS CONTINUOUSLY.Step 2. - TM-5-3805-262-20_1373. STARTER CRANKS SLOWLYStep 5. Step 7. - TM-5-3805-262-20_1403-10. INSTRUMENT PANELS TROUBLESHOOTING2. OIL PRESSURE WARNING LIGHT DOES NOT OPERATE (Cont)3. CLUTCH PRESSURE WARNING LIGHT DOES NOT OPERATE (Cont).4. BRAKE WARNING LIGHT DOES NOT OPERATE (Cont).5. HYDRAULIC FILTER WARNING LIGHT DOES NOT OPERATEStep 4. - TM-5-3805-262-20_1466. VOLTMETER DOES NOT OPERATE7. INSTRUMENT CLUSTER GAGES DO NOT OPERATE.8. FUEL LEVEL GAGE DOES NOT OPERATE (Cont).11. WATER TEMPERATURE GAGE DOES NOT OPERATE3-11. LIGHT SYSTEMS TROUBLESHOOTING2. FLOOD LIGHTS DO NOT OPERATE (Cont)3. FRONT DRIVING LIGHTS DO NOT OPERATE4. BLACKOUT DRIVING LIGHT DOES NOT OPERATE5. SERVICE TAIL LIGHTS DO NOT OPERATE (Cont)6. BLACKOUT TAIL LIGHTS DO NOT OPERATE7. BLACKOUT STOP LIGHTS DO NOT OPERATE8. SERVICE STOP LIGHTS DO NOT OPERATEStep 2. - TM-5-3805-262-20_1599. VOLTMETER LIGHT OR INSTRUMENT CLUSTER GAGE LIGHTS DO NOT OPERATE.Step 2. - TM-5-3805-262-20_161S t e p 5 . ( C o n t )3-12. SENDING UNITS TROUBLESHOOTING3. WATER TEMPERATURE SENDING UNIT DOES NOT OPERATE6. NEUTRAL START SWITCH DOES NOT OPERATE.7. AIR PRESSURE SENDER DOES NOT OPERATE.8. PARKING BRAKE SWITCH DOES NOT OPERATE (Cont)9. HYDRAULIC FILTER SWITCH DOES NOT OPERATE3-13. BATTERY SYSTEM TROUBLESHOOTING2. BATTERIES DISCHARGED OR DO NOT MAINTAIN CHARGE (Cont) - TM-5-3805-262-20_1703-14. TRANSMISSION TROUBLESHOOTING2. SLOW OR ERRATIC TRANSMISSION SHIFTING3. HIGH TRANSMISSION OIL TEMPERATURE (CONV TEMP GAGE INDICATES EXCESSIVE TEMPER- ATURE)Step 3 - TM-5-3805-262-20_1744. LOSS OF DRIVE IN ALL RANGESStep 4 - TM-5-3805-262-20_1765. LOSS OF POWER.6. LOADER CONTINUES TO MOVE WITH CONTROL LEVER IN N (NEUTRAL)3-15. PROPELLER SHAFTS TROUBLESHOOTINGStep 4 - TM-5-3805-262-20_1803-16. FRONT AND REAR AXLES TROUBLESHOOTING3-17. PARKING BRAKE SYSTEM TROUBLESHOOTING3-18. SERVICE BRAKE SYSTEM TROUBLESHOOTING2. POOR BRAKE ACTION (Cont)3. SERVICE BRAKES GRAB5. SERVICE BRAKES DO NOT STOP LOADER (AIR SYSTEM OPERATING OKAY)Step 2 - TM-5-3805-262-20_187Step 3 - TM-5-3805-262-20_188Step 4 - TM-5-3805-262-20_1893-19. AIR BRAKE SYSTEM TROUBLESHOOTING3. LOW AIR PRESSURE (AIR PRESSURE GAGE INDICATES IN RED ZONE AND LOW AIR PRES- SURE BUZZER SOUNDS).Step 3 Step 7. - TM-5-3805-262-20_193Step 9Step 11Step 12 - TM-5-3805-262-20_196Step 134. AIR PRESSURE BUILDS UP SLOWLY.Step 3. - TM-5-3805-262-20_199Step 7 - TM-5-3805-262-20_2005. AIR PRESSURE WILL NOT BUILD UP TO NORMAL6. AIR PRESSURE TOO HIGH OR AIR COMPRESSOR WILL NOT CUT OUT7. AIR COMPRESSOR FAILS TO MAINTAIN SUFFICIENT AIR PRESSURE (Cont)Step 5. - TM-5-3805-262-20_2048. NOISY OPERATION OF AIR COMPRESSORStep 3. - TM-5-3805-262-20_206Step 4. - TM-5-3805-262-20_2073-20. WHEELS AND TIRES TROUBLESHOOTING2. NOISY OR BUMPING SOUND WHILE TRAVELING (Cont)3-21. STEERING SYSTEM TROUBLESHOOTING1. NO RESPONSE WHEN STEERING WHEEL TURNED (Cont)2. SLOW OR HARD STEERING (Cont)Step 5. - TM-5-3805-262-20_213Step 6 - TM-5-3805-262-20_214Step 7. - TM-5-3805-262-20_2153. WRONG RESPONSE TO STEERING WHEEL5. AUXILIARY STEERING SYSTEM DOES NOT OPERATEStep 3 - TM-5-3805-262-20_218Step 6. - TM-5-3805-262-20_219Step 7. - TM-5-3805-262-20_220Step 9. - TM-5-3805-262-20_221Step 12 - TM-5-3805-262-20_2223-22. FRAME TROUBLESHOOTING3. EXCESSIVE PLAY AT CHASSIS SPINDLES WHEN TURNING4. EXCESSIVE NOISE AT REAR CHASSIS TRUNNION (Cont)3-23. BODY AND CAB TROUBLESHOOTING4. SEAT WILL NOT ADJUST FORE AND AFT (Cont)3-24. ACCESSORIES TROUBLESHOOTING2. WINDSHIELD WIPER MOTOR DOES NOT OPERATEStep 3 - TM-5-3805-262-20_2303. WINDSHIELD WIPER ARM DOES NOT MOVE (MOTOR HUMS)TM-5-3805-262-20_2324. WIPER ARM DOES NOT RETURN TO PARK POSITION (Cont)5. WASHER FLUID DOES NOT SPRAY ON WINDSHIELD.6. CAB HEATER FAN NOT OPERATINGStep 3. - TM-5-3805-262-20_236Step 5. - TM-5-3805-262-20_2377. COLD AIR BLOWN FROM CAB HEATER.8. DEFROSTER MOTOR DOES NOT OPERATE.Step 3 - TM-5-3805-262-20_240Step 4. - TM-5-3805-262-20_241Step 7. - TM-5-3805-262-20_2429. BOTH REAR DEFOGGER FANS DO NOT OPERATE.9. BOTH REAR DEFOGGER FANS DO NOT OPERATE (Cont)Step 5 - TM-5-3805-262-20_24510. A REAR DEFOGGER FAN DOES NOT OPERATE.3-25. HYDRAULIC SYSTEM TROUBLESHOOTING2. HYDRAULIC PUMP LEAKS HYDRAULIC OIL.3 . BUCKET TILT CYLINDER ASSEMBLIES OPERATION SLUGGISH OR POORStep 2. - TM-5-3805-262-20_250S t e p 4 . ( C o n t ) - TM-5-3805-262-20_2514. BUCKET DOES NOT RETURN TO DIGGING POSITION.Step 3. - TM-5-3805-262-20_2535. BUCKET HEIGHT CONTROL NOT OPERATING PROPERLY.Step 2. - TM-5-3805-262-20_255Step 4. Step 6. 6. LIFT CYLINDER ASSEMBLIES OPERATING SLUGGISHLY OR POORLY (ALL OTHER CYLINDERS OPERATING OKAY)Step 2. - TM-5-3805-262-20_259S t e p 4 . ( C o n t ) - TM-5-3805-262-20_2607. BUCKET CLAMSHELL CYLINDER ASSEMBLIES OPERATING SLUGGISHLY OR POORLY (ALL OTHER CYLINDERS OPERATE PROPERLY)Step 2 - TM-5-3805-262-20_2628. ALL CYLINDER ASSEMBLIES OPERATING SLUGGISHLY OR POORLY.Step 2. - TM-5-3805-262-20_264Step 2. - TM-5-3805-262-20_2653-26. SIGNALING DEVICES TROUBLESHOOTINGStep 3. - TM-5-3805-262-20_2672. TURN SIGNALS DO NOT OPERATE.3. A TURN SIGNAL LAMP DOES NOT OPERATE.Section III. TROUBLESHOOTING USING STE/lCE (SIMPLIFIED TEST EQUIPMENT FOR INTERNAL COMBUSTION ENGINES)3-29. STE/ICE SET-UP PROCEDURES3-30. ENGINE TROUBLESHOOTING (CONT)2. ENGINE HARD TO START OR WILL NOT START (NO EXHAUST SMOKE) Step 2. - TM-5-3805-262-20_274Step 3. - TM-5-3805-262-20_275Step 5. - TM-5-3805-262-20_276S t e p 6 .3. ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE) - TM-5-3805-262-20_278Step 2. - TM-5-3805-262-20_279Step 3. - TM-5-3805-262-20_280Step 5. - TM-5-3805-262-20_281S t e p 6 . ( C o n t )Step 7. - TM-5-3805-262-20_2834. ENGINE STARTS BUT WILL NOT RUN - TM-5-3805-262-20_284S t e p 1 . ( C o n t ) - TM-5-3805-262-20_285Step 2 - TM-5-3805-262-20_286Step 3. - TM-5-3805-262-20_287Step 5. - TM-5-3805-262-20_288S t e p 7 . ( C o n t ) Step 8. - TM-5-3805-262-20_2905. ENGINE MISFIRES.Step 2. - TM-5-3805-262-20_292Step 3 - TM-5-3805-262-20_293Step 5. - TM-5-3805-262-20_2946. ENGINE STALLS FREQUENTLY OR DOES NOT DEVELOP FULL POWERStep 3. Step 5 - TM-5-3805-262-20_297S t e p 6 . ( C o n t ).Step 7 - TM-5-3805-262-20_299Step 8. - TM-5-3805-262-20_300Step 9. S t e p 9 . ( C o n t )Step 10. Step 11. - TM-5-3805-262-20_3047. EXCESSIVE OIL CONSUMPTION - TM-5-3805-262-20_305S t e p 1 . ( C o n t ) - TM-5-3805-262-20_306Step 2. - TM-5-3805-262-20_307Step 4. - TM-5-3805-262-20_308Step 6. - TM-5-3805-262-20_3098. LOW ENGINE OIL PRESSURE.Step 3. - TM-5-3805-262-20_311S t e p 4 . ( C o n t ) - TM-5-3805-262-20_312S t e p 4 . ( C o n t ) - TM-5-3805-262-20_3133-31. FUEL SYSTEM TROUBLESHOOTINGStep 1.S t e p 1 . ( C o n t ) - TM-5-3805-262-20_316Step 2. - TM-5-3805-262-20_317S t e p 2 . ( C o n t ) S t e p 3Step 5 - TM-5-3805-262-20_320S t e p 7 . ( C o n t ).Step 8. - TM-5-3805-262-20_322Step 9. - TM-5-3805-262-20_323Step 10. - TM-5-3805-262-20_324Step 11. - TM-5-3805-262-20_3253-32. CHARGING SYSTEM TROUBLESHOOTINGStep 2. - TM-5-3805-262-20_327Step 3. - TM-5-3805-262-20_328Step 4. Step 6. - TM-5-3805-262-20_330Step 7. - TM-5-3805-262-20_331Step 8. - TM-5-3805-262-20_332Step 10. Step 11. Step 12. (Cont)3-33. STARTING SYSTEM TROUBLESHOOTINGStep 3. - TM-5-3805-262-20_337Step 5. - TM-5-3805-262-20_338Step 7. Step 9. - TM-5-3805-262-20_3402. STARTER CRANKS CONTINUOUSLYS t e p 1 . ( C o n t ).Step 2. - TM-5-3805-262-20_3433. STARTER CRANKS SLOWLY (UNDER 200 RPM)3. STARTER CRANKS SLOWLY (UNDER 200 RPM) (Cont).Step 2. - TM-5-3805-262-20_346Step 5. - TM-5-3805-262-20_347Step 8. - TM-5-3805-262-20_348Step 9. Step 11. Step 12.Step 13. Step 15.Step 16. (Cont).Step 17. 3-34. BATTERY SYSTEM TROUBLESHOOTING2. BATTERIES DISCHARGED OR DO NOT MAINTAIN CHARGE (Cont) - TM-5-3805-262-20_357Step 2. - TM-5-3805-262-20_358Step 3. - TM-5-3805-262-20_359Step 4 - TM-5-3805-262-20_360Step 7. Step 10. - TM-5-3805-262-20_362Step 11. - TM-5-3805-262-20_363Step 12. CHAPTER 4 ENGINE, FUEL, EXHAUST, AND COOLING SYSTEMS MAINTENANCE4-1. ENGINE MAINTENANCEDRAINING ENGINE OIL (SHEET 2 OF 2)b . O i l F i l t e r .c. Oil Sampling (SHEET 1 OF 2).C . Oil Sampling (SHEET 2 OF 2).d. E x h a u s t M a n i f o l d. CLEANING AND INSPECTION - TM-5-3805-262-20_372INSTALLATION - TM-5-3805-262-20_3734-2. FUEL SYSTEM MAINTENANCEREMOVAL ( SHEET 2 OF 2) - TM-5-3805-262-20_375CLEANING - TM-5-3805-262-20_376INSTALLATION (SHEET 2 OF 2)b. Electric Fuel Pump.SERVICING (SHEET 2 OF 2) - TM-5-3805-262-20_379REMOVAL - TM-5-3805-262-20_380INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_381INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_382c. Fuel Injection Pump.d. A i r C l e a n e rSecondary element assembly (2) Replacement. - TM-5-3805-262-20_386REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_387DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-20_388DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-20_389CLEANING (SHEET 1 OF 2) - TM-5-3805-262-20_390INSPECTION - TM-5-3805-262-20_391REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-20_392REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-20_393INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_394TESTING - TM-5-3805-262-20_395e. Fuel Tank.CLEANING - TM-5-3805-262-20_397REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_398REMOVAL (SHEET 2 OF 2)INSTALLATION (SHEET 1 OF 2)INSTALLATION (SHEET 2 OF 2)f. F u e l F i l t e r s a n d F i l t e r H e a dSERVICING (SHEET 2 OF 2) - TM-5-3805-262-20_403BLEEDING AIR FROM FUEL SYSTEM(2) Filter Head.(2) Filter Head (cont).REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_407CLEANING - TM-5-3805-262-20_408INSPECTION (SHEET 2 OF 2) - TM-5-3805-262-20_409INSTALLATION (SHEET 1 OF 2)INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_411g . C o l d S t a r t K i t.SERVICING (SHEET 2 OF 2) - TM-5-3805-262-20_413REMOVAL - TM-5-3805-262-20_414CLEANING - TM-5-3805-262-20_415INSPECTION - TM-5-3805-262-20_416INSTALLATION - TM-5-3805-262-20_417h. A c c e l e r a t o r h. A c c e l e r a t o r ( c o n t ) - TM-5-3805-262-20_419h. A c c e l e r a t o r ( c o n t ) - TM-5-3805-262-20_420REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_421CLEANING - TM-5-3805-262-20_422INSPECTION (SHEET 2 OF 2) - TM-5-3805-262-20_423INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_424h. A c c e l e r a t o r ( c o n t ) - TM-5-3805-262-20_425h. A c c e l e r a t o r ( c o n t ) - TM-5-3805-262-20_426INSTALLATION ( SHEET 2 OF 2)ADJUSTMENTS (SHEET 1 OF 2)ADJUSTMENTS ( SHEET 2 OF 2)4-3. EXHAUST SYSTEM MUFFLER AND PIPE MAINTENANCECLEANING - TM-5-3805-262-20_431INSPECTION - TM-5-3805-262-20_4324-4. COOLING SYSTEM MAINTENANCEa. R a d i a t o r S e r v i c i n g ( c o n t )FLUSHINGb. Radiator Hoses.INSPECTION - TM-5-3805-262-20_437REMOVAL - TM-5-3805-262-20_438INSTALLATION - TM-5-3805-262-20_439c. R a d i a t o r G r i l l eREMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_441CLEANING AND INSPECTION - TM-5-3805-262-20_442INSTALLATION - TM-5-3805-262-20_443d. Radiator and Guard.REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_445CLEANING - TM-5-3805-262-20_446INSPECTION - TM-5-3805-262-20_447INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_448INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_449INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_450e. T h e r m o s t a t s CLEANING - TM-5-3805-262-20_452INSTALLATION - TM-5-3805-262-20_453f. W a t e r M a n i f o l d CLEANING - TM-5-3805-262-20_455INSPECTION - TM-5-3805-262-20_456INSTALLATION (SHEET 2 OF 2)g. Water Pump.REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_459REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_460CLEANING AND INSPECTION - TM-5-3805-262-20_461INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_462INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_463h. F a n A s s e m b l yCLEANING AND INSPECTION - TM-5-3805-262-20_465CHAPTER 5 ELECTRICAL SYSTEM MAINTENANCE5-1. ALTERNATOR DRIVE BELTS MAINTENANCEa. I n s p e c t i o n contb. Replacement. - TM-5-3805-262-20_470CLEANING AND INSPECTION - TM-5-3805-262-20_4715-2. ALTERNATOR MAINTENANCETESTING (SHEET 2 OF 2) - TM-5-3805-262-20_473TESTING (SHEET 1 OF 2)TESTING (SHEET 2 OF 2) - TM-5-3805-262-20_475b. Replacement. - TM-5-3805-262-20_476REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_477REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-20_478CLEANING - TM-5-3805-262-20_479INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_480INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_4815-3. STARTER MAINTENANCEa. S t a r t e r (cont).REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_484a. S t a r t e r ( c o n t ) CLEANING - TM-5-3805-262-20_486INSPECTION AND REPAIR - TM-5-3805-262-20_487INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_488a. S t a r t e r ( c o n t ) - TM-5-3805-262-20_489INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_490a. S t a r t e r ( c o n t ) - TM-5-3805-262-20_491b. Circuit Breakers and Relays.REMOVAL (SHEET 2 OF 4) - TM-5-3805-262-20_493REMOVAL (SHEET 3 OF 4) - TM-5-3805-262-20_494CLEANING - TM-5-3805-262-20_495INSPECTION TESTING, AND REPAIR (SHEET 2 OF 2)INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-20_497INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-20_498INSTALLATION (SHEET 4 OF 4) - TM-5-3805-262-20_4995-4. INSTRUMENT PANELS MAINTENANCEREMOVAL ( SHEET 2 OF 3) - TM-5-3805-262-20_501a. Left-hand Instrument Panel (cont). - TM-5-3805-262-20_502REMOVAL ( SHEET 3 OF 3) - TM-5-3805-262-20_503a. Left-hand Instrument Panel (cont)DISASSEMBLY - TM-5-3805-262-20_505INSPECTION, TESTING, AND REPAIR (SHEET 1 OF 2)INSPECTION, TESTING, AND REPAIR (SHEET 2 OF 2) - TM-5-3805-262-20_507a. Left-hand Instrument Panel (cont). - TM-5-3805-262-20_508REASSEMBLY - TM-5-3805-262-20_509a. Left-hand Instrument Panel (cont) - TM-5-3805-262-20_510INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_511INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_512a. Left-hand Instrument Panel (cont) - TM-5-3805-262-20_513b. Right-hand Instrument Panel - TM-5-3805-262-20_514b. Right-hand Instrument Panel - TM-5-3805-262-20_515b. Right-hand Instrument Panel - TM-5-3805-262-20_516REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_517b. Right-hand Instrument Panel (cont). - TM-5-3805-262-20_518DISASSEMBLY - TM-5-3805-262-20_519CLEANING - TM-5-3805-262-20_520INSPECTION , TESTING, AND REPAIR (SHEET 1 OF 5)INSPECTION, TESTING, AND REPAIR (SHEET 2 OF 5)INSPECTION , TESTING, AND REPAIR (SHEET 3 OF 5)INSPECTION, TESTING, AND REPAIR (SHEET 4 OF 5)INSPECTION, TESTING, AND REPAIR (SHEET 5 OF 5)b. Right-hand Instrument Panel (cont). - TM-5-3805-262-20_526REASSEMBLY - TM-5-3805-262-20_527b. Right-hand Instrument Panel (cont)INSTALLATION ( SHEET 1 OF 2) - TM-5-3805-262-20_529INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_530c. Hourmeter/Tachometer.CLEANING - TM-5-3805-262-20_532INSTALLATION - TM-5-3805-262-20_5335-5. RETURN-TO-DIG AND BUCKET HEIGHT SWITCHES MAINTENANCEREMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_535REMOVAL ( SHEET 3 OF 3) - TM-5-3805-262-20_536CLEANING - TM-5-3805-262-20_537INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_5385-5. RETURN-TO-DIG AND BUCKET HEIGHT SWITCHES MAINTENANCE (CONT)INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_540INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_5415-6. AUXILIARY STEERING ELECTRiCAL SYSTEM MAINTENANCEREMOVAL ( SHEET 2 OF 2) - TM-5-3805-262-20_543CLEANING - TM-5-3805-262-20_544INSPECTION AND REPAIR (SHEET 2 OF 4)INSPECTION AND REPAIR (SHEET 3 OF 4)INSPECTION AND REPAIR (SHEET 4 OF 4)a. Relay Socket Assembly (cont)INSTALLATION - TM-5-3805-262-20_549b. Auxiliary Steering Cables and Harness.b. Auxiliary Steering Cables and Harness. contb. Auxiliary Steering Cables and Harness (cont).CLEANING - TM-5-3805-262-20_553INSPECTION AND REPAIRb. Auxiliary Steering Cables and Harness (cont) - TM-5-3805-262-20_555b. Auxiliary Steering Cables and Harness (cont) - TM-5-3805-262-20_556INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_5575-7. LIGHT SYSTEMS MAINTENANCEa. Front Flood and Driving L i g h t s.conta. Front Flood and Driving L i g h t s ( c o n t )CLEANING - TM-5-3805-262-20_561INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_562INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_563b. Blackout Driving Light.REMOVAL - TM-5-3805-262-20_565INSPECTION AND REPAIR - TM-5-3805-262-20_566INSTALLATION - TM-5-3805-262-20_567c. Rear Flood Lights.CLEANING - TM-5-3805-262-20_569INSTALLATION - TM-5-3805-262-20_570d. Stop and Tail Lights.CLEANING - TM-5-3805-262-20_572INSTALLATION - TM-5-3805-262-20_573e. Blackout Stop and Tail Lights.REMOVAL - TM-5-3805-262-20_575e. Blackout Stop and Tail Lights (cont)INSPECTION AND REPAIR - TM-5-3805-262-20_5775-8. SENDING UNITS AND WARNING SWITCHES MAINTENANCECLEANING (SHEET 2 OF 2) - TM-5-3805-262-20_579INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_580INSTALLATION ( SHEET 2 OF 2)b. F u e l L e v e l S e n d i n g U n i t REMOVAL - TM-5-3805-262-20_583INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_584INSTALLATION - TM-5-3805-262-20_585c. Water Temperature Sending U n i tCLEANING (SHEET 2 OF 2) - TM-5-3805-262-20_587INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_588INSTALLATION - TM-5-3805-262-20_589d. Converter Temperature Sending Unit.REMOVAL - TM-5-3805-262-20_591INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_592INSTALLATION - TM-5-3805-262-20_593e. Clutch Pressure Switche. Clutch Pressure Switch contCLEANING - TM-5-3805-262-20_596INSTALLATION - TM-5-3805-262-20_597f. N e u t r a l S t a r t S w i t c hREMOVAL - TM-5-3805-262-20_599INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_600INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_601g. A i r P r e s s u r e S e n d e r.REMOVAL - TM-5-3805-262-20_603INSPECTION, TESTING, AND REPAIR - TM-5-3805-262-20_604INSTALLATION - TM-5-3805-262-20_6055-9. BATTERIES AND CABLES MAINTENANCESERVICING (SHEET 2 OF 2) - TM-5-3805-262-20_607VOLTAGE TESTLOAD TESTSPECIFIC GRAVITY CHECK (SHEET 1 OF 2)SPECIFIC GRAVITY CHECK (SHEET 2 OF 2)CHARGING (SHEET 1 OF 2)CHARGING (SHEET 2 OF 2)REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_614REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_615CLEANING - TM-5-3805-262-20_616INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_617a. B a t t e r i e s ( c o n t )INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_619b. Slave Receptacle.CLEANING - TM-5-3805-262-20_621INSPECTION - TM-5-3805-262-20_622INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_623c. B a t t e r y C a b l e s 5-9 BATTERIES AND CABLES MAINTENANCE (CONT)c. B a t t e r y Cables (cont)CLEANING - TM-5-3805-262-20_627INSPECTION - TM-5-3805-262-20_628c. B a t t e r y Cables (cont)c. B a t t e r y C a b l e s ( c o n t )INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_6315-10. WIRING HARNESS MAINTENANCEa. Front Wiring Harness. CONTTESTING (SHEET 2 OF 2) - TM-5-3805-262-20_634REPAIR (SHEET 2 OF 3) - TM-5-3805-262-20_635a. Front Wiring Harness. CONTREPAIR (SHEET 3 OF 3) - TM-5-3805-262-20_637b. Rear Wiring Harness.TESTING (SHEET 2 OF 2) - TM-5-3805-262-20_639REPAIR (SHEET 1 OF 3)REPAIR (SHEET 2 OF 3) - TM-5-3805-262-20_641b. Rear Wiring Harness (cont)REPAIR (SHEET 3 OF 3) - TM-5-3805-262-20_643c. Blackout Lights Wiring Harness.TESTING (SHEET 2 OF 2) - TM-5-3805-262-20_645REPAIR (SHEET 2 OF 3) - TM-5-3805-262-20_646REPAIR (SHEET 3 OF 3)d. Cab Upper Wiring Harness.TESTING - TM-5-3805-262-20_649REPAIR (SHEET 1 OF 2) - TM-5-3805-262-20_650REPAIR (SHEET 2 OF 2) - TM-5-3805-262-20_651e. Cab Lower Wiring HarnessTESTING - TM-5-3805-262-20_653REPAIR (SHEET 1 OF 2) - TM-5-3805-262-20_654REPAIR (SHEET 2 OF 2) - TM-5-3805-262-20_655f. Cab Console Wiring HarnessTESTING - TM-5-3805-262-20_657REPAIR (SHEET 1 OF 2) - TM-5-3805-262-20_658REPAIR (SHEET 2 OF 2) - TM-5-3805-262-20_659CHAPTER 6 POWER TRAIN MAINTENANCEa. T r a n s m i s s i o na. T r a n s m i s s i o n ( c o n t )( 2 ) S e r v i c i n g.OIL LEVEL CHECK (SHEET 2 OF 2)DRAINING AND REFILLING OIL (SHEET 1 OF 3)DRAINING AND REFILLING OIL (SHEET 2 OF 3)OIL FILTER REPLACEMENT (SHEET 1 OF 2)OIL FILTER REPLACEMENT (SHEET 2 OF 2)b. Control Valve Linkage.REMOVAL (SHEET 1 OF 3) - TM-5-3805-262-20_671REMOVAL (SHEET 2 OF 3)CLEANING - TM-5-3805-262-20_673INSPECTION - TM-5-3805-262-20_674INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-20_675INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-20_676INSTALLATION (SHEET 4 OF 4) - TM-5-3805-262-20_677ADJUSTMENT (1) (2) (3) (SHEET 1 OF 3)ADJUSTMENT (SHEET 2 OF 3)ADJUSTMENT (SHEET 3 OF 3)c. Transmission Pump and Oil Filter and Lines.REMOVAL - TM-5-3805-262-20_682c. Transmission Pump and Oil Filter and Lines (cont)INSPECTION - TM-5-3805-262-20_684INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_685d. Transmission Cooler LinesREMOVAL - TM-5-3805-262-20_687d. Transmission Cooler Lines (cont)INSTALLATION - TM-5-3805-262-20_689e. Oil Sampling (SHEET 1 OF 2)SHEET 2 OF 2 - TM-5-3805-262-20_6916-2. DRIVE SHAFTS MAINTENANCESHEET 2 OF 2 - TM-5-3805-262-20_693(2) Replacement. - TM-5-3805-262-20_694REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_695(2) Replacement (cont) - TM-5-3805-262-20_696INSTALLATION - TM-5-3805-262-20_697b. Center Drive Shaft and Support BearingSHEET 2 OF 2 - TM-5-3805-262-20_699(2) Replacement - TM-5-3805-262-20_700CENTER DRIVE SHAFT - TM-5-3805-262-20_701b. Center Drive S h a f t a nd Support Bea r i ng (cont)CENTER DRIVE SHAFT - TM-5-3805-262-20_703c. R e a r D r i v e S h a f t. REMOVAL - TM-5-3805-262-20_705INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_706INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_7076-3. FRONT AND REAR AXLES MAINTENANCEDRAINING AND REFILLINAG OIL (SHEET 1 OF 2)DRAINING AND REFILLING OIL (SHEET 2 OF 2)BREATHER SERVICECHAPTER 7 BRAKE SYSTEM MAINTENANCE7-1. PARKING BRAKE MAINTENANCEREMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_715CLEANING - TM-5-3805-262-20_716INSPECTION AND REPAIR - TM-5-3805-262-20_717a. Parking Brake (cont)INSTALLATION - TM-5-3805-262-20_719b. Parking Brake C h a m b e r.CLEANING INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_722INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_723c. Parking Brake ValveREMOVAL - TM-5-3805-262-20_725CLEANING AND INSPECTION - TM-5-3805-262-20_726INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_727d. Parking Brake LinkageADJUSTMENT - TM-5-3805-262-20_7297-2. SERVICE BRAKE SYSTEM MAINTENANCEADJUSTMENT - TM-5-3805-262-20_731a. Disk BrakesREMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_733CLEANING - TM-5-3805-262-20_734INSPECTION - TM-5-3805-262-20_735INSTALLATION - TM-5-3805-262-20_736b. H y d r a u l i c R e s e r v o i r.(2) Replacement. - TM-5-3805-262-20_738REMOVAL - TM-5-3805-262-20_7397-2. SERVICE BRAKE SYSTEM MAINTENANCE (CONT)INSTALLATION - TM-5-3805-262-20_741c. C a l i p e r s REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_743BLEEDING AIR FROM BRAKE SYSTEM (SHEET 1 OF 2)BLEEDING AIR FROM BRAKE SYSTEM (SHEET 2 OF 2)d. Hoses, Lines and FittingsINSPECTION (SHEET 2 OF 2) - TM-5-3805-262-20_747(2) Front Brakes Hoses, Lines, and Fittingsd. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t )REMOVAL (SHEET 2 OF 2)d. H o s e s . L i n e s, a n d F i t t i n g s ( c o n t ) - TM-5-3805-262-20_751d. H o s e s . L i n e s, a n d F i t t i n g s ( c o n t ) - TM-5-3805-262-20_752CLEANING - TM-5-3805-262-20_753d. H o s e s , L i n e s , a n d F i t t i n g s ( c o n t )INSTALLATION (SHEET 2 OF 2)(3) Rear Brakes Hoses, Lines, and Fittingsd. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t )REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_758d. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t ) CLEANING - TM-5-3805-262-20_760INSPECTION - TM-5-3805-262-20_761d. Hoses, L i n e s , a n d F i t t i n g s ( c o n t )INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_763INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_764a. B r a k e A c t u a t o r sINSTALLATION - TM-5-3805-262-20_766b. Service Brake Treadle and Valve and Declutch Treadle and ValveINSTALLATION - TM-5-3805-262-20_768OPERATING TESTc. A i r R e s e r v o i r INSPECTION - TM-5-3805-262-20_771REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_772CLEANING - TM-5-3805-262-20_773INSPECTION (SHEET 2 OF 3)INSPECTION (SHEET 3 OF 3) - TM-5-3805-262-20_775INSTALLATION ( SHEET 1 OF 2) - TM-5-3805-262-20_776INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_777d. Pressure Protection ValveREMOVAL - TM-5-3805-262-20_779e. Double Check Valve and Stop Light Switch.REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_781CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-20_782INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_783f. H o s e s , L i n e s , a n d F i t t i n g s.f. H o s e s , L i n e s , a n d F i t t i n g s. CONTf. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t ).INSPECTION (SHEET 2 OF 2)(2) Replacement. - TM-5-3805-262-20_788f. H o s e s , L i n e s , a n d F i t t i n g s CONTREMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_790f. H o s e s , L i n e s , a n d F i t t i n g s CONTREMOVAL (SHEET 3 OF 3) - TM-5-3805-262-20_792f. H o s e s , L i n e s , a n d F i t t i n g s CONT - TM-5-3805-262-20_793CLEANING - TM-5-3805-262-20_794INSPECTION AND REPAIR - TM-5-3805-262-20_795INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_796f. H o s e s , L i n e s , a n d F i t t i n g s CONT - TM-5-3805-262-20_797INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_798f. H o s e s , L i n e s , a n d F i t t i n g s CONT - TM-5-3805-262-20_799INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_800f. H o s e s , L i n e s , a n d F i t t i n g s CONT - TM-5-3805-262-20_801g. Air Compressor AssemblyREMOVAL (SHEET 2 OF 4) - TM-5-3805-262-20_803REMOVAL (SHEET 3 OF 4) - TM-5-3805-262-20_804REMOVAL (SHEET 4 OF 4) - TM-5-3805-262-20_805INSTALLATION (SHEET 1 OF 4) - TM-5-3805-262-20_806INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-20_807INSTALLATION ( SHEET 3 OF 4)INSTALLATION (SHEET 4 OF 4) - TM-5-3805-262-20_809(2) Air Compressor Drive BeltADJUSTMENT - TM-5-3805-262-20_811REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_812REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_813ADJUSTMENT (SHEET 1 OF 2)TESTING - TM-5-3805-262-20_815h. Air Compressor Lines.INSPECTION (SHEET 2 OF 3)h. Air Compressor Lines (cont).INSPECTION (SHEET 3 OF 3) - TM-5-3805-262-20_819(2) Replacement - TM-5-3805-262-20_820REMOVAL (SHEET 1 OF 4)REMOVAL (SHEET 2 OF 4)REMOVAL (SHEET 3 OF 4) - TM-5-3805-262-20_823REMOVAL (SHEET 4 OF 4) - TM-5-3805-262-20_824CLEANING - TM-5-3805-262-20_825INSTALLATION (SHEET 1 OF 5) - TM-5-3805-262-20_826INSTALLATION (SHEET 2 OF 5) - TM-5-3805-262-20_827INSTALLATION (SHEET 3 OF 5)INSTALLATION (SHEET 4 OF 5) - TM-5-3805-262-20_829INSTALLATION (SHEET 5 OF 5) - TM-5-3805-262-20_830i. A l c o h o l E v a p o r a t o r REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_832DISASSEMBLY - TM-5-3805-262-20_833CLEANING (SHEET 2 OF 2) - TM-5-3805-262-20_834REASSEMBLY - TM-5-3805-262-20_835INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_836INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_837CHAPTER 8 WHEELS AND STEERING SYSTEM MAINTENANCE8-1. WHEELS AND TIRES MAINTENANCESERVICING (ADDING AIR)REMOVAL - TM-5-3805-262-20_842DISASSEMBLY - TM-5-3805-262-20_843CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-20_844REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-20_845REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-20_846INSTALLATION - TM-5-3805-262-20_8478-2. STEER INGSYSTEM MAINTENANCEb. H o s e s , L i n e s, a n d F i t t i n g s(1) Inspection (SHEET 2 OF 3)SHEET 3 OF 3 - TM-5-3805-262-20_851(2) Replacement. - TM-5-3805-262-20_852b. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t ) - TM-5-3805-262-20_853REMOVAL (SHEET 2 OF 5) - TM-5-3805-262-20_854REMOVAL (SHEET 3 OF 5) - TM-5-3805-262-20_855(2) Replacement (cont) - TM-5-3805-262-20_856REMOVAL (SHEET 4 OF 5) - TM-5-3805-262-20_857b. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t ) CLEANING - TM-5-3805-262-20_859INSPECTION - TM-5-3805-262-20_860INSTALLATION (SHEET 1 OF 5) - TM-5-3805-262-20_861INSTALLATION (SHEET 2 OF 5) - TM-5-3805-262-20_862INSTALLATION (SHEET 3 OF 5) - TM-5-3805-262-20_863INSTALLATION (SHEET 4 OF 5) - TM-5-3805-262-20_864INSTALLATION (SHEET 5 OF 5)c. Auxiliary Steering System.(2) Replacement. - TM-5-3805-262-20_867REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_868CLEANING - TM-5-3805-262-20_869INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_870INSTALLATION ( SHEET 2 OF 2)d. Hydraulic Oil CoolerREMOVAL ( SHEET 2 OF 3) - TM-5-3805-262-20_873CLEANING - TM-5-3805-262-20_874INSPECTION - TM-5-3805-262-20_875INSTALLATION ( SHEET 2 OF 3) - TM-5-3805-262-20_876INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_877e. S t e e r i n g H y d r a u l i c F i l t e r SHEET 2 OF 2 - TM-5-3805-262-20_879(2) Removal.REMOVAL - TM-5-3805-262-20_881CLEANING AND INSPECTIONINSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_883INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_884CHAPTER 9 FRAME AND TOWING ATTACHMENTS AND BODY AND CAB MAINTENANCE9-1. CHASSIS ASSEMBLIES MAINTENANCESHEET 2 OF 2 - TM-5-3805-262-20_887b. Rear Chassis Assembly (SHEET 1 OF 2 )SHEET 2 OF 2 - TM-5-3805-262-20_889c. Trunnion Grease Hoses.REMOVAL - TM-5-3805-262-20_891d. T r a n s p o r t / S e r v i c e L i n k.REMOVAL - TM-5-3805-262-20_893REMOVAL - TM-5-3805-262-20_8949-2. ENGINE HOODS AND PANELS MAINTENANCECLEANING - TM-5-3805-262-20_896INSTALLATION - TM-5-3805-262-20_897REMOVAL - TM-5-3805-262-20_898CLEANING AND INSPECTION (SHEET 1 OF 2) - TM-5-3805-262-20_899CLEANING AND INSPECTION (SHEET 2 OF 2)INSTALLATION - TM-5-3805-262-20_901c. E n g i ne Hoods and Side Support s CLEANING AND INSPECTION - TM-5-3805-262-20_903INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_904INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_905d. Hood SupportCLEANING AND INSPECTION - TM-5-3805-262-20_9079-3. FENDERS MAINTENANCECLEANING AND INSPECTION - TM-5-3805-262-20_909b. Rear Fenders.CLEANING AND INSPECTION - TM-5-3805-262-20_911b. Rear Fenders (cont)INSTALLATION - TM-5-3805-262-20_9139-4. SEAT ASSEMBLY MAINTENANCEb. S e a t S u p p o r t A s s e m b l yCLEANING AND INSPECTION - TM-5-3805-262-20_916INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_917c. S e a t B e l t .INSTALLATION - TM-5-3805-262-20_919CHAPTER 10 ACCESSORY ITEMS AND DATA PLATES MAINTENANCE10-1. AIR HORN VALVE ASSEMBLY MAINTENANCEREMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_923DISASSEMBLY - TM-5-3805-262-20_924REASSEMBLY - TM-5-3805-262-20_925INSTALLATION ( SHEET 2 OF 3) - TM-5-3805-262-20_926INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_92710-2. AIR HORN ASSEMBLY MAINTENANCEDISASSEMBLY - TM-5-3805-262-20_929INSPECTION - TM-5-3805-262-20_930INSTALLATION - TM-5-3805-262-20_93110-3. WINDSHIELD WIPER AND ARM MAINTENANCE10-4. WINDSHIELD WIPER MOTOR MAINTENANCEDISASSEMBLY - TM-5-3805-262-20_934INSPECTION - TM-5-3805-262-20_935REASSEMBLY - TM-5-3805-262-20_936INSTALLATION - TM-5-3805-262-20_937b. Front Wiper Switch and Circuit Breaker.REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_939INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_940INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_94110-5. WINDSHIELD WASHER MAINTENANCE10-5. WINDSHIELD WASHER MAINTENANCE (CONT)CLEANING - TM-5-3805-262-20_944INSPECTION - TM-5-3805-262-20_94510-5. WINDSHIELD WASHER MAINTENANCE (CONT)INSTALLATION - TM-5-3805-262-20_94710-6. CAB HEATER SYSTEM MAINTENANCEa. H e a t e r. CONTa. H e a t e r ( c o n t )CLEANING - TM-5-3805-262-20_951INSPECTION - TM-5-3805-262-20_952REASSEMBLY - TM-5-3805-262-20_953a. H e a t e r ( c o n t ).INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_955INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_956b. H o s e s , Lines, a n d F i t t i n g s b. H o s e s , L i n e s , a n d F i t t i n g s ( c o n t ) REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_959CLEANING - TM-5-3805-262-20_960INSPECTION - TM-5-3805-262-20_961b. H o s e s , L i n e s, a n d F i t t i n g s ( c o n t ) - TM-5-3805-262-20_962INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_963b. H o s e s , L i n e s , a n d F i t t i n g s ( c o n t )INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_965c. H e a t e r C o n t r o l V a l v e INSTALLATION - TM-5-3805-262-20_967d. Heater Fan Switch and Circuit Breakerd. Heater Fan Switch and Circuit Breaker CONTd. Heater Fan Switch and Circuit Breaker (cont).INSTALLATION - TM-5-3805-262-20_971a. D e f r o s t e r M o t o ra. D e f r o s t e r M o t o r CONTCLEANING - TM-5-3805-262-20_974INSPECTION - TM-5-3805-262-20_975a. Defroster Motor (cont).INSTALLATION - TM-5-3805-262-20_977b. Defroster Switch and Circuit Breaker.REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_979INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_980INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_98110-8. CAB DEFOGGER FANS MAINTENANCEDISASSEMBLY - TM-5-3805-262-20_983CLEANING - TM-5-3805-262-20_984REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-20_98510-8. CAB DEFOGGER FANS MAINTENANCE (CONT)10-9. CAB DOME LIGHT MAINTENANCEb. Dome Light and SwitchINSTALLATION - TM-5-3805-262-20_98910-10. MIRRORS MAINTENANCEb. O u t s i d e M i r r o r s . INSTALLATION - TM-5-3805-262-20_99210-11. DATA PLATES AND DECALS MAINTENANCEa. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_994a. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_995a. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_996a. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_997a. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_998a. D a t a P l a t e s ( c o n t ) - TM-5-3805-262-20_999REMOVAL - TM-5-3805-262-20_1000BEFORE STARTING ENGINECHAPTER 11 SYSTEM MAINTENANCEINSPECTION (SHEET 1 OF 2)INSPECTION (SHEET 2 OF 2) - TM-5-3805-262-20_1005REMOVAL (SHEET 1 OF 5)REMOVAL (SHEET 2 OF 5) - TM-5-3805-262-20_1007REMOVAL (SHEET 3 OF 5) - TM-5-3805-262-20_1008REMOVAL (SHEET 4 OF 5) - TM-5-3805-262-20_1009REMOVAL (SHEET 5 OF 5) - TM-5-3805-262-20_1010INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-20_1011INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-20_1012INSTALLTION (SHEET 4 OF 4)11-2. RETURN-TO-DIG CONTROL MAINTENANCEREMOVAL - TM-5-3805-262-20_1015CLEANING AND INSPECTION - TM-5-3805-262-20_1016INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1017INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1018ADJUSTMENT - TM-5-3805-262-20_101911-3. LINES AND FITTINGS MAINTENANCEDIAGRAMREMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1022CLEANING - TM-5-3805-262-20_1023INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-20_1024INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-20_1025INSTALLATION (SHEET 4 OF 4) - TM-5-3805-262-20_1026REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1027b. Hydraulic Pump to Reservoir (cont). - TM-5-3805-262-20_1028CLEANING (SHEET 1 OF 2) - TM-5-3805-262-20_1029b. Hydraulic Pump to Reservoir (cont)INSPECTION - TM-5-3805-262-20_1031b. Hydraulic Pump to Reservoir (cont). - TM-5-3805-262-20_1032INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1033REMOVAL (SHEET 1 OF 3) - TM-5-3805-262-20_1034DIAGRAM - TM-5-3805-262-20_1035REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_1036REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-20_1037CLEANING - TM-5-3805-262-20_1038INSPECTION - TM-5-3805-262-20_1039INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_1040INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_1041c. Control Valve Asembly to Loader Bucket Assembly (cont)INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_1043d. Control Valve Assembly to Bucket Tilt Cylinder Assemblies.REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1045d. Control Valve Assembly to Bucket Tilt Cylinder Assemblies (cont) - TM-5-3805-262-20_1046CLEANING - TM-5-3805-262-20_1047INSPECTION - TM-5-3805-262-20_1048DIAGRAM - TM-5-3805-262-20_1049d. Control Valve Assembly to Bucket Tilt Cylinder Assemblies (cont) - TM-5-3805-262-20_1050INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1051e. Control Valve Assembly to Lift Cylinder Assemblies.REMOVAL ( SHEET 1 OF 2)REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1054CLEANING - TM-5-3805-262-20_1055INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1056DIAGRAM - TM-5-3805-262-20_1057e. Control Valve Assembly to Lift Cylinder Assemblies (cont).INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1059REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1060REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1061CLEANING - TM-5-3805-262-20_1062INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_1063INSTALLATION (SHEET 2 OF 3)INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_106511-4. LIFT CYLINDER ASSEMBLIES MAINTENANCEPRELIMINARY PROCEDUREREMOVAL (SHEET 1 OF 3) - TM-5-3805-262-20_1068REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_1069REMOVAL ( SHEET 3 OF 3) - TM-5-3805-262-20_1070INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1071INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_107211-5. BUCKET CLAM CYLINDER ASSEMBLIES MAINTENANCEREMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1074REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1075INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1076INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_107711-6. HYDRAULIC RESERVOIR MAINTENANCEINSPECTION (SHEET 2 OF 2) - TM-5-3805-262-20_1079OIL CHECKc. Draining and Refilling (SHEET 1 OF 3).c. D r a i n i n g and Refilling (SHEET 2 OF 3).SHEET 3 OF 311-7. HYDRAULIC FILTER MAINTENANCESHEET 2 OF 2.REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1086REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1087CLEANING - TM-5-3805-262-20_1088INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-20_1089INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-20_1090INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-20_1091CHAPTER 12 SIGNALING DEVICES AND LOADER BUCKET ASSEMBLY MAINTENANCE12-1. SIGNALING DEVICES MAINTENANCEREMOVAL - TM-5-3805-262-20_1095CLEANING - TM-5-3805-262-20_1096INSPECTION, TESTING, AND REPAIR (SHEET 2 OF 2) - TM-5-3805-262-20_1097INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1098b. T u r n S i g n a l S w i t c h B u l bREMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1100DIAGRAM - TM-5-3805-262-20_1101REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-20_1102CLEANING - TM-5-3805-262-20_1103INSPECTION, REPAIR, AND TESTINGINSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1105c. Turn Signal Switch and Flasher (cont)INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1107d. Turn Signal Lamp Assemblies BulbREMOVAL - TM-5-3805-262-20_1109INSTALLATION - TM-5-3805-262-20_111012-2. BUCKET LIFT ARMS AND PIVOT ASSEMBLIES MAINTENANCE12-3. LOADER BUCKET ASSEMBLY MAINTENANCEREMOVAL (SHEET 2 OF 3) - TM-5-3805-262-20_1113INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1114INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1115REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1116INSTALLATION - TM-5-3805-262-20_1117REMOVAL - TM-5-3805-262-20_1118INSTALLATION - TM-5-3805-262-20_1119REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-20_1120INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-20_1121INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-20_1122APPENDIX A REFERENCES - TM-5-3805-262-20_1123REFERENCES -CONT - TM-5-3805-262-20_1124REFERENCES -CONT - TM-5-3805-262-20_1125APPENDIX B MAINTENANCE ALLOCATION CHARTB-3. EXPLANATION OF COLUMNS IN THE MAC, SECTION IIB-4. EXPLANATION OF COLUMNSIN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION IIISECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1130SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1131SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1132SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1133SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1134SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1135SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1136SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1137SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1138SECTION II MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1139SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1140SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1141SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3805-262-20_1142SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTSTOOL AND TEST EQUIPMENT REQUIREMENTS -CONT - TM-5-3805-262-20_1144TOOL AND TEST EQUIPMENT REQUIREMENTS -CONT - TM-5-3805-262-20_1145Section IV. REMARKSAPPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LISTSection II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST -CONTAPPENDIX D MANUFACTURED ITEMS LISTFigure D-1. Hoses and TubingFigure D-2. TrimAPPENDIX E HYDRAULIC, PNEUMATIC, AND ELECTRICAL DIAGRAMSE-5. TROUBLESHOOTING LOGIC TREEFIGURE E-1. LOGIC TREE TROUBLESHOOTING TECHNIQUESFigure E-2. Electrical Symbols (Sheet 1 of 2 )Figure E-2. Electrical Symbols (Sheet 2 of 2)APPENDIX F TORQUE LIMITSTable F-1. Torque Limits for Dry FastenersTable F-2. Torque Limits for Wet FastenersAPPENDIX G METRIC CONVERSIONSG L O S S A R YList Of Abbreviations (Cont) - TM-5-3805-262-20_1168List Of Abbreviations (Cont) - TM-5-3805-262-20_1169ALPHABETICAL INDEX