TM-5-3805-262-34 Loader Scoop Type DED 4x4 Articulated Frame Steer 2-1/2 Cubic Yard (J.I. Case Model MW24C) Manual

CHAPTER 1 INTRODUCTION - TM-5-3805-262-34_15
1-4. COMMON TOOLS AND EQUIPMENT
Section Il. EQUIPMENT DESCRIPTION AND DATA
1-8. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (CONT)
1-9. EQUIPMENT DATA
CAPACITIES - TM-5-3805-262-34_20
ENGINE LUBRICATING SYSTEM
ELECTRICAL SYSTEM - TM-5-3805-262-34_22
TRANSMISSION - TM-5-3805-262-34_23
CHAPTER 2 TROUBLESHOOTING
FUEL SYSTEM - TM-5-3805-262-34_26
AIR BRAKE SYSTEM
Section   Il.   TROUBLESHOOTING
1. ENGINE HARD TO START OR WILL NOT START (NO EXHAUST SMOKE) (Cont)
Step 3 - TM-5-3805-262-34_30
Step 8 - TM-5-3805-262-34_31
2. ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE)
Step 2 - TM-5-3805-262-34_33
Step 6
Step 10
Step 12 - TM-5-3805-262-34_36
3. ENGINE STARTS BUT WILL NOT RUN (Cont)
Step 3. - TM-5-3805-262-34_38
Step 8. - TM-5-3805-262-34_39
Step 11. - TM-5-3805-262-34_40
4. ENGINE MISFIRES
Step 4. - TM-5-3805-262-34_42
Step 8. - TM-5-3805-262-34_43
Step 12 - TM-5-3805-262-34_44
5. ENGINE NOISY
Step 4. (Cont) - TM-5-3805-262-34_46
Step 6. - TM-5-3805-262-34_47
Step 8. - TM-5-3805-262-34_48
6. ENGINE OVERHEATS
Step 4. - TM-5-3805-262-34_50
7. ENGINE STALLS FREQUENTLY OR DOES NOT DEVELOP FULL POWER
Step 4. - TM-5-3805-262-34_52
Step 9
Step 12. - TM-5-3805-262-34_54
8. ENGINE OIL PRESSURE OVER 60 PSI
9. EXCESSIVE OIL CONSUMPTION (Cont)
Step 6. (Cont) - TM-5-3805-262-34_57
Step 9. - TM-5-3805-262-34_58
10. LOW ENGINE OIL PRESSURE
Step 4 - TM-5-3805-262-34_60
Step 6. (Cont) - TM-5-3805-262-34_61
Step 7.
Step 9. - TM-5-3805-262-34_63
Step 10.
11. DIAL INDICATOR HAND DOES NOT INDICATE 0.053 INCH WHEN PERFORMING VALVE TIMING CHECK
Step 5. - TM-5-3805-262-34_66
12. COMPRESSION OF ONE OR MORE CYLINDERS IS LESS THAN SPECIFIED WHEN PERFORMING CYLINDER COMPRESSION CHECK
13. DIFFERENCE BETWEEN TWO OR MORE CYLINDER COMPRESSION VALUES MORE THAN 25 PSIG WHEN PERFORMING CYLINDER COMPRESSION TEST
14. COMPRESSION UNBALANCE IS HIGHER THAN REFERENCE STANDARD WHEN CHECKED USING STE/ ICE (SIMPLIFIED TEST EQIPMENT FOR INTERNAL COMBUSTION ENGINES)
Step 4
2-5. FUEL SYSTEM TROUBLESHOOTING
1. FUEL INJECTION PUMP NOT OPERATING PROPERLY (Cont) - TM-5-3805-262-34_72
Step 4. - TM-5-3805-262-34_73
Step 4. (Cont) - TM-5-3805-262-34_74
Step 4.
Step 4. (Cont) - TM-5-3805-262-34_76
Step 5. - TM-5-3805-262-34_77
Step 6. - TM-5-3805-262-34_78
Step 7
Step 8. (Cont) - TM-5-3805-262-34_80
Step 8. (Cont) - TM-5-3805-262-34_81
Step 9. - TM-5-3805-262-34_82
Step 9. (Cont)
1. FUEL INJECTION PUMP NOT OPERATING PROPERLY (Cont) - TM-5-3805-262-34_84
Step 11. - TM-5-3805-262-34_85
Step 12. - TM-5-3805-262-34_86
Step 13.
Step 15.
Step 17.
Step 19
Step 20.
Step 22
Step 23
Step 25.
Step 26
2. LOSS OF POWER
3. EXCESSIVE FUEL USAGE
Step 4. - TM-5-3805-262-34_98
Step 6. - TM-5-3805-262-34_99
2-6.    ALTERNATOR    TROUBLESHOOTING
2-7. STARTER TROUBLESHOOTING
Step 2 - TM-5-3805-262-34_102
Step 3. (Cont)
Step 4 - TM-5-3805-262-34_104
Step 5. - TM-5-3805-262-34_105
2. STARTER CRANKS SLOWLY
Step 2. - TM-5-3805-262-34_107
Step 3 - TM-5-3805-262-34_108
2-8. TRANSMISSION TROUBLESHOOTING
Step 1. (Cont) - TM-5-3805-262-34_110
Step 2. - TM-5-3805-262-34_111
Step 3 - TM-5-3805-262-34_112
3. LOSS OF DRIVE IN ALL RANGES
4. LOSS OF POWER
Step 1. (Cont) - TM-5-3805-262-34_115
Step 2 - TM-5-3805-262-34_116
Step 3. - TM-5-3805-262-34_117
5. HIGH TRANSMISSION OIL TEMPERATURE (CONV TEMP GAGE INDICATES EXCESSIVE TEMPERA- TURE)
Step 1. (Cont).
Step 2. - TM-5-3805-262-34_120
Step 2. (Cont)
2-9. FRONT AXLE TROUBLESHOOTING
2. CONTINUOUS AXLE NOISE
Step 2 - TM-5-3805-262-34_124
3. DIFFERENTIAL CARRIER ASSEMBLY OVERHEATING
5. LUBRICANT LEAKING FROM FRONT AXLE
6. LUBRICANT LEAKING FROM PLANETARY ASSEMBLY (COnt) - TM-5-3805-262-34_127
2-10. REAR AXLE TROUBLESHOOTING
2. CONTINUOUS AXLE NOISE
Step 2. - TM-5-3805-262-34_130
3. DIFFERENTIAL CARRIER ASSEMBLY OVERHEATING.
5. LUBRICANT LEAKING FROM REAR AXLE
6. LUBRICANT LEAKING FROM PLANETARY ASSEMBLY (Cont) - TM-5-3805-262-34_133
2-11.   SERVICE   BRAKE   SYSTEM   TROUBLESHOOTING
2-12. AIR BRAKE SYSTEM TROUBLESHOOTING
Step 2. - TM-5-3805-262-34_136
2-13.    STEERING    SYSTEM    TROUBLESHOOTING
1. NO RESPONSE WHEN STEERING WHEEL TURNED (COnt)
3. SLOW OR HARD STEERING
Step 4 - TM-5-3805-262-34_140
Step 8 - TM-5-3805-262-34_141
4. AUXILIARY STEERING SYSTEM DOES NOT OPERATE (Cont)
2-14.   FRAME   AND   TOWING   ATTACHMENTS   TROUBLESHOOTING
2-15. CAB TROUBLESHOOTING
2. CAB UPPER DOOR WILL NOT LATCH.
4. EXCESSIVE NOISE PENETRATES CAB
2-16. HYDRAULIC SYSTEM TROUBLESHOOTING
4. LIFT ARM, BUCKET, OR CLAM OPERATION TOO SLOW
5. HYDRAULIC SYSTEM OIL TOO HOT
6. A HYDRAULIC CONTROL LEVER DOES NOT RETURN TO NEUTRAL
7. HYDRAULIC OIL LEAKAGE AROUND CONTROL VALVE ASSEMBLY SPOOL(S)
11. HYDRAULIC OIL CONTAMINATED.
12-17. EARTH MOVING COMPONENTS TROUBLESHOOTING
3. BUCKET CLAMSHELL DOES NOT MOVE OR MOVES SLOWLY
C H A P T E R 3         D I R E C T S U P P O R T M A I N T E N A N C E
Section   I.   ENGINE,   FUEL,   AND   COOLING   SYSTEMS   MAINTENANCE
3-1. ENGINE MAINTENANCE
(2) Top Dead Center Check
SHEET 3 OF 21
(2) Top Dead Center Check (Cont)
SHEET 5 OF 21
(3) Valve Tappet Clearance Adjustment (Cont)
SHEET 7 OF 21
(5) Fuel Injection Pump Timing Adjustment.
SHEET 9 OF 21
(5) Fuel Injection Pump Timing Adjustment (Cont).
SHEET 11 OF 21
(7) Fuel Injection Governor Adjustments.
SHEET 13 OF 21
a. Engine Tune-up (SHEET 14 OF 21)
SHEET 15 OF 21
(7) Fuel Injection Governor Adjustments (Cont)
SHEET 17 OF 21
(8) Engine Stall Speed Tests (Cont)
SHEET 19 OF 21
(8) Engine Stall Speed Tests (Cent)
SHEET 21 OF 21
b. Engine Replacement.
Summary Procedure for Removal of Engine (SHEET 2 OF 2)
(2) Detailed Procedure.
REMOVAL ( SHEET 2 OF 4)
(2) Detailed Procedure (Cont) - TM-5-3805-262-34_182
REMOVAL (SHEET 4 OF 4) - TM-5-3805-262-34_183
INSTALLATION (SHEET 1 OF 6)
INSTALLATION (SHEET 2 OF 6)
(2) Detailed Procedure (Cont)
INSTALLATION (SHEET 4 OF 6)
(2) Detailed Procedure (Cont) - TM-5-3805-262-34_188
INSTALLATION (SHEET 6 OF 6)
c. Engine Mount
REMOVAL - TM-5-3805-262-34_191
INSPECTION - TM-5-3805-262-34_192
INSTALLATION (SHEET 2 OF 2)
d. Cylinder Block.
INSPECTION/REPAIR - TM-5-3805-262-34_195
(2) Tachometer Drive
CLEANING AND INSPECTION (SHEET 1 OF 2) - TM-5-3805-262-34_197
INSTALLATION - TM-5-3805-262-34_198
e. Cylinder Heads
CLEANING (SHEBT 1 OF 2)
INSPECTION (SHEET 1 OF 2).
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_202
INSTALLATION ( SHEET 2 OF 3) - TM-5-3805-262-34_203
INSTALLATIOR (SHEET 3 OF 3)
f. Crankshaft Pulley
CLEANING - TM-5-3805-262-34_206
INSTALLATION - TM-5-3805-262-34_207
g. Flywheel Housing
CLEANING - TM-5-3805-262-34_209
INSTALLATION - TM-5-3805-262-34_210
h. Flywheel and Ring Gear
CLEANING AND INSPECTION - TM-5-3805-262-34_212
INSTALLATION - TM-5-3805-262-34_213
i. Rocker Arm Assembly
REMOVAL (SHEET 2 OF 4) - TM-5-3805-262-34_215
REMOVAL (SHEET 3 OF 4) - TM-5-3805-262-34_216
REMOVAL (SHEET 4 OF 4) - TM-5-3805-262-34_217
i. Rocker Arm Assembly (Cont) - TM-5-3805-262-34_218
DISASSEMBLY - TM-5-3805-262-34_219
CLEANING - TM-5-3805-262-34_220
INSPECTION - TM-5-3805-262-34_221
i. Rocker Arm Assembly (Cont) - TM-5-3805-262-34_222
REASSEMBLY - TM-5-3805-262-34_223
i. Rocker Arm Assembly (Cont) - TM-5-3805-262-34_224
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_225
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_226
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_227
j. Valves
REMOVAL - TM-5-3805-262-34_229
CLEANING - TM-5-3805-262-34_230
INSPECTIOIN/REPAIR (SHEET 2 OF 6)
INSPECTION/REPAIR (SHEET 3 OF 6)
INSPECTION/REPAIR (SHEET 4 OF 6)
INSPECTION/REPAIR   (SHEET 5 OF 6)
j. Valves (Cont) - TM-5-3805-262-34_235
j. Valves (Cont) - TM-5-3805-262-34_236
j. Valves (Cont) - TM-5-3805-262-34_237
j. Valves (Cont) - TM-5-3805-262-34_238
INSPBCTION/REPAIR (SHEET 6 OF 6)
INSTALLATION (SHEET 1 OF 2)
IHSTALLATION (SHEET 2 OF 2)
k. Oil Pan
REMOVAL - TM-5-3805-262-34_243
INSTALLATION - TM-5-3805-262-34_244
1. Oil Purim
(2) Detailed Procedure (Cont)
CLEANING - TM-5-3805-262-34_247
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_248
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_249
m. Oil Cooler
m. Oil Cooler (Cont) - TM-5-3805-262-34_251
m. Oil Cooler (Cont) - TM-5-3805-262-34_252
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_253
DISASSEMBLY - TM-5-3805-262-34_254
INSPECTION - TM-5-3805-262-34_255
m. Oil Cooler (Cont) - TM-5-3805-262-34_256
INSTALLATION - TM-5-3805-262-34_257
n. Intake Manifold
CLEANING - TM-5-3805-262-34_259
INSTALLATION - TM-5-3805-262-34_260
3-2. FUEL SYSTEM MAINTENANCE
a. Fuel Injector Nozzles    (Cont)
REMOVAL   (SHEET 3 OF 3)
TESTING ( SHEET 1 OF 3)
TESTING (SHEET 2 OF 3)
TESTING (SHEET 3 OF 3)
INSTALLATION (SHEET 1 OF 3)
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_268
INSTALLATION (SHEET 3 OF 3)
b. Fuel Injection Lines
REMOVAL ( SHEET 1 OF 5)
REMOVAL (SHEET Perform 2 OF 5)
REMOVAL (SHEET 3 OF 5) - TM-5-3805-262-34_273
REMOVAL (SHEET 4 OF 5) - TM-5-3805-262-34_274
b. Fuel Injection Lines (Cont) - TM-5-3805-262-34_275
REMOVAL (SHEET 5 OF 5) - TM-5-3805-262-34_276
CLEANING - TM-5-3805-262-34_277
INSTALLATION (SHEET 1 OF 5)
INSTALLATION (SHEET 2 OF 5)
INSTALLATION (SHEET 3 OF 5) - TM-5-3805-262-34_280
b. Fuel Injection Lines (Cont) - TM-5-3805-262-34_281
INSTALLATION   (SHEET 4 OF 5)
INSTALLATION (SHEET 5 OF 5) - TM-5-3805-262-34_283
c. Fuel Feed Pump.
REMOVAL - TM-5-3805-262-34_285
CLEANING - TM-5-3805-262-34_286
INSPECTION/REPAIR - TM-5-3805-262-34_287
REASSEMBLY - TM-5-3805-262-34_288
INSTALLATION - TM-5-3805-262-34_289
d. Fuel Injection Pump
REMOVAL (SHEET 1 OF 2)
REMOVAL ( SHEET 2 OF 2)
d. Fuel Injection Pump   (Cont)
DISASSEMBLY (SHEET 1 OF 8)
DISASSEMBLY (SHEET 2 OF 8)
DISASSEMBLY (SHEET 3 OF 8)
DISASSEMBLY (SHEET 4 OF 8)
DISASSEMBLY    (SHEET   5 OF 8)
DISASSEMBLY (SHEET 6 OF 8)
DISASSEMBLY (SHEET 7 OF 8)
DISASSEMBLY (SHEET 8 OF 8)
CLEANING - TM-5-3805-262-34_302
INSPECTION/REPAIR (SHEET 1 OF 4)
INSPECTION/REPAIR (SEEET 2 OF 4)
INSPECTION/REPAIR (SHEET 3 OF 4)
INSPECTION/REPAIR (SHEET 4 OF 4)
REASSEMBLY (SHEET 2 OF 12)
REASSEMBLY (SHEET 3 OF 12)
REASSEMBLY (SHEET 4 OF 12)
REASSEMBLY (SHEET 5 OF 12)
REASSEMBLY (SHEET 6 OF 12)
REASSEMBLY (SHEET 7 OF 12)
REASSEMBLY (SHEET 8 OF 12)
REASSEMBLY (SHEET 9 OF 12)
REASSEMBLY (SHEET 10 OF 12)
REASSEMBLY (SHEET 11 OF 12)
REASSEMBLY (SHEET 12 OF 12)
INSTALLATION/ADJUSTMENT (SHEET 1 OF 3)
INSTALLATION/ADJUSTMENT (SHEET 2 OF 3)
INSTALLATION/AUJUSTMENT (SHEET 3 OF 3)
e. Fuel Injection Governor
e. Fuel Injection Governor    (Cont) - TM-5-3805-262-34_322
REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-34_323
e. Fuel Injection Governor    (Cont) - TM-5-3805-262-34_324
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_325
e. Fuel Injection Governor (Cont) - TM-5-3805-262-34_326
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_327
e. Fuel Injection Governor    (Cont) - TM-5-3805-262-34_328
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_329
CLEANING - TM-5-3805-262-34_330
Inspection?/REPAIR
e. Fuel Injection Governor    (Cont) - TM-5-3805-262-34_332
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_333
e. Fuel Injection Governor (Cont) - TM-5-3805-262-34_334
REASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_335
e. Fuel Injection Governor    (Cont) - TM-5-3805-262-34_336
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_337
e. Fuel Injection Governor (Cont) - TM-5-3805-262-34_338
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_339
e. Fuel Injection Governor (Cont) - TM-5-3805-262-34_340
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_341
f. Electric Fuel Purim
TESTING - TM-5-3805-262-34_343
CLEANING - TM-5-3805-262-34_344
REASSEMBLY - TM-5-3805-262-34_345
g. Fuel Tank
INSPECTION/REPAIR - TM-5-3805-262-34_347
3-3. COOLING SYSTEM MAINTENANCE
INSPECTION/RBPAIR
b. Water Pump
DISASSEMBLY - TM-5-3805-262-34_351
CLEANING AND INSPECTION - TM-5-3805-262-34_352
REASSKHSLY (SHEET 1 OF 2)
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_354
Section Il. ELECTRiCAL SYSTEM MAINTENANCE
3-4.   ALTERNATOR   REPAIR
DISASSEMBLY (SHEET 1 OF 4) - TM-5-3805-262-34_357
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_358
DISASSEMBLY (SHEET 2 OF 40)
DISASSEMBLY (SHEET 3 OF 4) - TM-5-3805-262-34_360
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_361
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_362
DISASSEMBLY (SHEET 4 OF 4)
CLEANING - TM-5-3805-262-34_364
INSPECTION/REPAIR (SHEET 2 OF 5)
INSPECTION/REPAIR (SHEET 3 OF 5)
INSPECTION/REPAIR (SHEET 4 OF 5)
REASSEMBLY (SHEET 1 OF 5)
3-4.   ALTERNATOR   REPAIR   (CONT)
REASSEMBLY (SHEET 2 OF 5)
3-4. ALTERNATOR REPAIR (CONT)
REASSEMBLY (SHEET 3 OF 5)
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_373
REASSEMBLY (SHEET 4 OF 5)
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_375
REASSEMBLY (SHEET 5 OF 5)
3-4. ALTERNATOR REPAIR (CONT) - TM-5-3805-262-34_377
3-5. STARTER REPAIR
DISASSEMBLY (SHEET 1 OF 5)
DISASSEMBLY (SHEET 2 OF 5) - TM-5-3805-262-34_380
3-5.   STARTER   REPAIR   (CONT)
DISASSEMBLY (SHEET 3 OF 5) - TM-5-3805-262-34_382
3-5. STARTER REPAIR (CONT)
DISASSEMBLY (SHEET 4 OF 5)
3-5. STARTER REPAIR (CONT) - TM-5-3805-262-34_385
3-5. STARTER REPAIR (CONT) - TM-5-3805-262-34_386
DISASSEMBLY (SHEET 5 OF 5) - TM-5-3805-262-34_387
CLEANING - TM-5-3805-262-34_388
INSPECTION, TESTING, AND REPAIR (SHEET 2 OF 7)
INSPECTION, TESTING, AND REPAIR (SHEET 3 OF 7)
INSPECTION, TESTING, AND REPAIR (SHEET 4 OF 7)
INSPECTION, TESTING, AND REPAIR (SHEET 5 OF 7)
INSPECTION, TESTING, AND REPAIR (SHEET 6 OF 7)
REASSEMBLY (SHEET 1 OF 6)
3-5. STARTER REPAIR (CONT)
REASSEMBLY (SHEET 2 OF 6) - TM-5-3805-262-34_396
3-5. STARTER REPAIR (CONT)
REASSEMBLY (SHEET 3 OF 6)
3-5. STARTER REPAIR (CONT) - TM-5-3805-262-34_399
REASSEMBLY (SHEET 4 OF 6)
3-5. STARTER REPAIR (CONT) - TM-5-3805-262-34_401
REASSEMBLY (SHEET 5 OF 6) - TM-5-3805-262-34_402
REASSEMBLY (SHEET 6  OF 6)
3-6. WIRING HARNESSES MAINTENANCE
REMOVAL (SHEET 2 OF 5) - TM-5-3805-262-34_405
REMOVAL (SHEET 3 OF 5) - TM-5-3805-262-34_406
REMOVAL (SHEET 4 OF 5)
REMOVAL (SHEET 5 OF 5) - TM-5-3805-262-34_408
a. Front Wiring Harness (Cont) - TM-5-3805-262-34_409
a. Front Wiring Harness (Cont)
INSTALLATION (SHEET 1 OF 5) - TM-5-3805-262-34_411
FRONT WIRING HARNESS WIRE LIST
RIGHT INSTRUMENT PANEL (CONTINUED)
LEFT INSTRUMENT PANEL
FLOOD LIGHTS AND DRIVING LIGHTS
INSTALLATION (SHEET 2 OF 5) - TM-5-3805-262-34_416
a. Front Wiring Harness (Cont) - TM-5-3805-262-34_417
INSTALLATION (SHEET 3 OF 5) - TM-5-3805-262-34_418
INSTALLATION (SHEET 4 OF 5) - TM-5-3805-262-34_419
INSTALLATION (SHEET 5 OF 5) - TM-5-3805-262-34_420
b. Rear Wiring Harness
b. Rear Wiring Harness (Cont)
REMOVAL (SHEET 2 OF 6)
REMOVAL (SHEET 3 OF 6)
REMOVAL (SHEET 4 OF 6)
b. Rear Wiring Harness (Cont)
REMOVAL (SHEET 5 OF 6)
REMOVAL (SHEET 6 OF 6)
INSTALLATION (SHEET 1 OF 8)
b. Rear Wiring Harness (Cont) - TM-5-3805-262-34_430
INSTALLATION (SHEET 3 OF 8)
INSTALLATION (SHEET 4 OF 8)
INSTALLATION (SHEET 5 OF 8)
INSTALLATION (SHEET 6 OF 8)
b. Rear Wiring Harness (Cont) - TM-5-3805-262-34_435
INSTALLATION (SHEET 7 OF 8)
b. Rear Wiring Harness (Cont) - TM-5-3805-262-34_437
INSTALLATION (SHEET 8 OF 8)
REAR WIRING HARNESS WIRE LIST
RELAY MOUNTING BRACKET (CONT)
RADIAIOR   GUARD
c. Blackout Lights Wiring   Harriess.
REMOVAL (SHEET 1 OF 3)
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_444
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_445
INSTALLATION (SHEET 1 OF 5) - TM-5-3805-262-34_446
INSTALLATION (SHEET 2 OF 5)
INSTALLATION (SHEET 3 OF 5)
INSTALLATION (SHEET 4 OF 5)
INSTALLATION (SHEET 5 OF 5) - TM-5-3805-262-34_450
d. Cab Upper Wiring Harness
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_452
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_453
INSTALLATION (SHEET 1 OF 4) - TM-5-3805-262-34_454
INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-34_455
INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-34_456
INSTALLATION (SHEET 4 OF 4) - TM-5-3805-262-34_457
e. Cab Lower Wiring Harness
REMOVAL ( SHEET 2 OF 3) - TM-5-3805-262-34_459
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_460
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_461
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_462
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_463
f. Cab Console Wiring Harness
REMOVAL (SHEET 1 OF 3) - TM-5-3805-262-34_465
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_466
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_467
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_468
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_469
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_470
Section Ill. POWER TRAIN MAINTENANCE
3-7. TRANSMISSION MAINTENANCE
MAIN PRESSURE CHECK (SHEET 2 OF 3)
MAIN PRESSURE CHECK (SHEET 3 OF 3)
COOLING CIRCUIT CHECK (SHEET 1 OF 2)
OIL FLOW OUT OF TRANSMISSION CHECK (SHEET 1 OF 2)
OIL FLOW OUT OF TRANSMISSION CHECK (SHEET 2 OF 2)
b. Transmission Mounts.
3-7. TRANSMISSION MAINTENANCE (CONT)
INSTALLATION - TM-5-3805-262-34_480
b. Transmission Mounts (Cont)
c. Transmission Replacement.
(1) Summary Procedure for Removal of   Transmission (Cont)
(2) Detailed Procedure.
REMOVAL (SHEET 2 OF 4) - TM-5-3805-262-34_485
REMOVAL (SHEET 3 OF 4) - TM-5-3805-262-34_486
c. Transmission Replacement (Cont) - TM-5-3805-262-34_487
REMOVAL (SHEET 4 OF 4) - TM-5-3805-262-34_488
c. Transmission Replacement (Cont) - TM-5-3805-262-34_489
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_490
c. Transmission Replacement   (Cont)
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_492
c. Transmission Replacement (Cont)
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_494
d. Control Valve
d. Control Valve (Cont)
INSTALLATION - TM-5-3805-262-34_497
e. Charging Pump
INSTALLATION - TM-5-3805-262-34_499
3-8. DRIVE SHAFTS MAINTENANCE
CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-34_501
b. Center Drive Shaft. - TM-5-3805-262-34_502
b. Center Drive Shaft. - TM-5-3805-262-34_503
CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-34_504
b. Center Drive Shaft (Cont)
c. Center Support Bearing.
CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-34_507
REASSEMBLY - TM-5-3805-262-34_508
d. Rear Drive Shaft.
DISASSEMBLY - TM-5-3805-262-34_510
CLEANING INSPECTION, AND REPAIR
3-9. FRONT AND REAR AXLES MAINTENANCE
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_513
INSTALLATION - TM-5-3805-262-34_514
3-9. FRONT AND REAR AXLES MAINTENANCE
b. Front Axle Differential Assembly
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_517
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_518
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_519
c. Front Axle Planetary   Assemblies.
REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-34_521
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_522
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_523
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_524
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_525
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_526
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_527
CLEANING - TM-5-3805-262-34_528
INSPECTION - TM-5-3805-262-34_529
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_530
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_531
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_532
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_533
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_534
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_535
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_536
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_537
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_538
C. Front Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_539
d. Rear Axle.
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_541
INSTALLATION - TM-5-3805-262-34_542
d. Rear Axle (Cont)
e. Rear Axle Differential Assembly
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_545
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_546
f. Rear Axle Planetary Assemblies
REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-34_548
f. Rear Axle Plane tary Assemblies (Cont)
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_550
f. Rear Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_551
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_552
f. Rear Axle Planetary Assemblies (Cont).
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_554
f. Rear Axle Planetary Assemblies (Cont).
f. Rear Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_556
INSPECTION - TM-5-3805-262-34_557
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_558
f. Rear Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_559
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_560
f. Rear Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_561
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_562
f. Rear Axle Planetary Assemblies (Cont) - TM-5-3805-262-34_563
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_564
f. Rear Axle Planetary Assemblies (Cont)
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_566
Section IV. BRAKE SYSTEM MAINTENANCE
3-10.   PARKING   BRAKE   MAINTENANCE
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_569
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_570
CLEANING AND INSPECTION - TM-5-3805-262-34_571
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_572
REASSEMBLY (SHET 2 OF 2)
b. Parking Brake Valve.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_575
CLEANING AND INSPECTION - TM-5-3805-262-34_576
REASSEMBLY - TM-5-3805-262-34_577
3-11. SERVICE BRAKE SYSTEM MAINTENANCE
CLEANING - TM-5-3805-262-34_579
b. Calipers.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_581
CLEANING AND INSPECTION - TM-5-3805-262-34_582
REASSEMBLY - TM-5-3805-262-34_583
3-12. AIR BRAKE SYSTEM MAINTENANCE
DISASSEMBLY OF HYDRAULIC BRAKE CYLINDER (SHEET 2 OF 2)
DISASSEMBLY OF AIR CHAMBER
CLEANING - TM-5-3805-262-34_587
INSPECTION - TM-5-3805-262-34_588
REASSEMBLY OF AIR CHAMBER
a. Brake Actuators (Cont)
REASSEMBLY OF HYDRAULIC BRAKE CYLINDER
FINAL   REASSEMBLY
b. Service Brake Treadle and Valve and Declutch Treadle and Valve
THEORY OF OPERATION (SHEET 2 OF 2) - TM-5-3805-262-34_594
b. Service Brake Treadle and Valve and Declutch Treadle and Valve (Cont) - TM-5-3805-262-34_595
DISASSEMBLY OF BRAKE TREADLE.
b. Service Brake Treadle and Valve and Declutch Treadle and Valve (Cont) - TM-5-3805-262-34_597
DISASSEMBLY OF BRAKE VALVE (SHEET 2 OF 2)
b. Service Brake Treadle and Valve and Declutch Treadle and Valve (Cont) - TM-5-3805-262-34_599
CLEANING - TM-5-3805-262-34_600
INSPECTION - TM-5-3805-262-34_601
REASSEMBLY OF BRAKE VALVE (SHEET 1 OF 2)
REASSEMBLY OF BRAKE VALVE (SHEET 2 OF 2)
REASSEMBLY OF BRAKE TREADLE
FINAL REASSEMBLY
c. Pressure Protection Valve.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_607
CLEANING - TM-5-3805-262-34_608
INSPECTION - TM-5-3805-262-34_609
REASSEMBLY - TM-5-3805-262-34_610
c. Pressure Protection Valve (Cont)
ADJUSTMENT - TM-5-3805-262-34_612
d. Double Check Valve and Stop Light Switch.
DISASSEMBLY - TM-5-3805-262-34_614
CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-34_615
REASEMBLY
TESTING - TM-5-3805-262-34_617
THEORY OF OPERATION (SHEET 1 OF 2)
THEORY OF OPERATION (SHEET 2 OF 2) - TM-5-3805-262-34_619
(1) Cylinder Head and Unloader
DISASSEMBLY (SHEET 2 OF 4) - TM-5-3805-262-34_621
DISASSEMBLY (SHEET 3 OF 4)
DISASSEMBLY (SHEET 4 OF 4)
CLEANING - TM-5-3805-262-34_624
INSPECTION - TM-5-3805-262-34_625
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_626
REASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_627
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_628
(2) Cylinder Block and Crankcase.
DISASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_630
(2) Cylinder Block and Crankcase (Cont) - TM-5-3805-262-34_631
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_632
(2) Cylinder Block and Crankcase (Cont)
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_634
(2) Cylinder Block and Crankcase (Cont)
CLEANING - TM-5-3805-262-34_636
INSPECTION (SHEET 1 OF 3)
INSPECTION (SHEET 2 OF 3)
INSPECTION (SHEET 3 OF 3) - TM-5-3805-262-34_639
REASSEMBLY (SHEET 1 OF 4)
e. Air Compressor Assembly   (Cont)
(2) Cylinder Block and Crankcase (Cont) - TM-5-3805-262-34_642
REASSEMBLY (SHEET 2 OF 4)
REASSEMBLY (SHEET 3 0F 4)
(2) Cylinder Block and Crankcase (Cont) - TM-5-3805-262-34_645
(2) Cylinder Block and Crankcase (Cont) - TM-5-3805-262-34_646
REASSEMBLY (SHEET 4 OF 4) - TM-5-3805-262-34_647
f. Air Compressor Governor.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_649
CLEANING - TM-5-3805-262-34_650
REASSEMBLY - TM-5-3805-262-34_651
Section V. STEERING SYSTEM MAINTENANCE
3-13. FLOWMETER TESTS
TEST NO. 1 -  HYDRAULIC PUMP STEERING SECTION (SHEET 2 OF 5)
TEST NO. 1 -  HYDRAULIC PUMP STEERING SECTION (SEEET 3 OF 5)
TEST NO. 1 - HYDRAULIC PUMP STEERING SECTION (SHEET 4 OF 5)
TEST NO. 1 -  HYDRAULIC PUMP STEERING SECTION (SHEET 5 OF 5)
TEST NO. 2 -   STEERING CIRCUIT AND RELIEF VALVE (SHEET 1 OF 5)
TEST NO. 2 -   STEERING CIRCUIT AND RELIEF VALVE (SHEET 2 OF 5)
TEST NO. 2 -   STEERING CIRCUIT AND RELIEF VALVE (SHEET 3 OF 5)
TEST NO. 2 -   STEERING CIRCUIT AND RELIEF VALVE (SHEET 4 OF 5)
TEST NO. 2 -   STEERING CIRCUIT AND RELIEF VALVE (SHEET 5 OF 5)
3-14.   STEERING   GEAR   MAINTENANCE
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_665
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_666
3-14.   STEERING   GEAR   MAINTENANCE   (CONT)
DISSASSEMBLY (SHEET 2 OF 2)
3-14. STEERING GEAR MAINTENANCE (CONT)
CLEANING, INSPECTION AND REPAIR (SHEET 1 OF 2)
CLEANING, INSPECTION AND REPAIR (SHEET 2 OF 2)
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_672
3-14. STEERING GEAR MAINTENANCE (CONT)
REASSEMBLY (SHEET 2 OF 3)
3-14. STEERING GEAR MAINTENANCE (CONT)
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_676
3-14. STEERING GEAR MAINTENANCE (CONT) - TM-5-3805-262-34_677
INSTALLATION - TM-5-3805-262-34_678
3-14. STEERING GEAR MAINTENANCE (CONT) - TM-5-3805-262-34_679
a. Flowmeter Test (SHEET 1 OF 5)
SHEET 2 OF 5
a. Flowmeter Test (SHEET 3 OF 5)
SHEET 4 OF 5
a. Flowmeter Test (SHEET 5 OF 5)
b. Removal,   Separation. Joining,   and Installation
SEPARATION
JOINING3
INSTALLATION - TM-5-3805-262-34_688
c. Auxiliary Steering Pump.
DISASSEMBLY - TM-5-3805-262-34_690
CLEANING AND INSPECTION - TM-5-3805-262-34_691
REASSEMBLY - TM-5-3805-262-34_692
c. Auxiliary Steering Pump (Cont)
d. Auxiliary Steering Motor
DISASSEMBLY (SHEET 2 OF 5) - TM-5-3805-262-34_695
DISASSEMBLY (SHEET 3 OF 5) - TM-5-3805-262-34_696
d. Auxiliary   Steering Motor (Cont)
DISSASSEMBLY (SHEET 4 OF 5)
d. Auxiliary Steering Motor (Cont) - TM-5-3805-262-34_699
DISASSEMBLY (SHEET 5 OF 5) - TM-5-3805-262-34_700
CLEANING - TM-5-3805-262-34_701
INSPECION AND REPAIR (SHEET 2 OF 2)
ARMATURE TESTING
REASSEMBLY (SHEET 1 OF 4) - TM-5-3805-262-34_704
d. Auxiliary Steering Motor (Cont) - TM-5-3805-262-34_705
REASSEMBLY (SHEET 2 OF 4)
d. Auxiliary Steering Motor (Cont) - TM-5-3805-262-34_707
REASSEMBLY (SHEET 3 OF 4) - TM-5-3805-262-34_708
d. Auxiliary Steering Motor (Cont)
REASSEMBLY (SHEET 4 OF 4) - TM-5-3805-262-34_710
d. Auxiliary Steering Motor (Cont) - TM-5-3805-262-34_711
TESTING - TM-5-3805-262-34_712
d. Auxiliary Steering Motor (Cont) - TM-5-3805-262-34_713
3-16. STEERING CYLINDER ASSEMBLIES MAINTENANCE
TESTING (SHEET 2 OF 2) - TM-5-3805-262-34_715
b. Replacement.
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_717
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_718
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_719
3-17.   FLOW   CONTROL   VALVE   MAINTENANCE
DISASSEMBLY - TM-5-3805-262-34_721
CLEANING AND INSPECTION - TM-5-3805-262-34_722
REASSEMBLY - TM-5-3805-262-34_723
INSTALLATION - TM-5-3805-262-34_724
TESTING - TM-5-3805-262-34_725
Section VI. FRAME AND TOWING ATTACHMENTS AND BODY AND CAB MAINTENANCE
3-18. FRONT CHASSIS MAINTENANCE
a. Access Door.
CLEANING, INSPECTION AND REPAIR
INSTALLATION - TM-5-3805-262-34_731
b. Access Steps.
c. Frame Stops.
3-19. BODY AND CAB MAINTENANCE
a. Noise Reduction Pads    (Cont) - TM-5-3805-262-34_735
CLEANING AND INSPECTION - TM-5-3805-262-34_736
a. Noise Reduction Pads    (Cont) - TM-5-3805-262-34_737
b. Latch Assemblies
CLEANING - TM-5-3805-262-34_739
INSPECTION - TM-5-3805-262-34_740
INSTALLATION - TM-5-3805-262-34_741
c. Door Assemblies.
c. Door Assemblies (Cont) - TM-5-3805-262-34_743
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_744
c. Door Assemblies (Cont) - TM-5-3805-262-34_745
DISASSEMBLY (SHEET 2 OF 2)
c. Door Assemblies (Cont)
CLEANING - TM-5-3805-262-34_748
INSPECTION - TM-5-3805-262-34_749
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_750
c. Door Assemblies (Cont) - TM-5-3805-262-34_751
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_752
c. Door Assemblies (Cont) - TM-5-3805-262-34_753
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_754
c. Door Assemblies (Cont) - TM-5-3805-262-34_755
d. Seat Assembly
d. Seat Assembly cont
INSPECTION - TM-5-3805-262-34_758
d. Seat Assembly cont
e. Cab Glass
CLEANING - TM-5-3805-262-34_761
INSPECTION - TM-5-3805-262-34_762
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_763
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_764
Section   VIl.   HYDRAULIC   SYSTEM   MAINTENANCE
3-20.   HYDRAULIC   PUMP   MAINTENANCE
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_767
INSTALLATION (SHEET 2 OF 2)
3-21. CHECKS AND ADJUSTMENTS AND FLOWMETER TESTS
a. Main Relief Valve Pressure Setting   Check (SHEET 2 OF 2)
b. Main Relief Valve Pressure Setting Adjustment (SHEET 1 OF 4)
b. Main Relief Valve Pressure Setting Adjustment (SHEET 2 OF 4)
SHEET 3 OF 4
b. Main Relief Valve Pressure Setting Adjustment (SHEET 4 OF 4)
c. Neutral Pressure Check (SHEET 1 OF 3)
C. Neutral Pressure Check (SHEET 2 OF 3)
SHEET 3 OF 3 - TM-5-3805-262-34_777
d. Circuit Relief Valves Pressure Setting   Check and Adjustment (SHEET 1 OF 3)
SHEET 2 OF 3 - TM-5-3805-262-34_779
d. Circuit Relief Valves Pressure Setting Check and Adjustment (Sheet 3 OF 3)
e. Flowmeter Tests.
TEST NO. 1 -  HYDRAULIC PUMP LOADER SECTION (SHEET 2 OF 4)
TEST NO. 1   - HYDRAULIC PUMP UNDER SECTION (SHEET 3 OF 4)
TEST NO. 1 -  HYDRAULIC PUMP LOADER SECTION (SHEET 4 OF 4)
TEST NO. 2 -  LOADER CIRCUIT8 AND MAIN RELIEF VALVE (SHEET 1 OF 4)
TEST NO.   2   - UNDER CIRCUITS AND MAIN RELIEF VALVE (SHEET 2 OF 4)
TEST NO. 2 -  LOADER CIRCUITS AND MAIN RELIEF VALVE (SHEET 3 OF 4)
TEST NO. 2 -   LOADER CIRCUITS AND MAIN RELIEF VALVE (SHEET 4 OF 4)
3-22. CONTROL VALVE ASSEMBLY MAINTENANCE
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_790
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_791
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_792
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_793
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_794
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_795
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_796
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_797
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_798
THEORY OF OPERATION (CONT) - TM-5-3805-262-34_799
THEORY OF OPERATIOIN (CONT)
a. Control Valve Assembly
a. Control Valve Assembly (Cont)
REMOVAL (SHEET 2 OF 6)
REMOVAL (SHEET 3 OF 6)
REMOVAL ( SHEET 4 OF 6)
REMOVAL (SHEET 5 OF 6)
REMOVAL (SHEET 6 OF 6)
CLEANING AND INSPECTION - TM-5-3805-262-34_808
INSTALLATION (SHEET 2 OF 7)
INSTALLATION (SHEET 3 OF 7)
INSTALLATION (SHEET 4 OF 7)
INSTALLATION (SHEET 5 OF 7)
INSTALLATION (SHEET 6 OF 7)
INSTALLATION (SHEET 7 OF 7)
b. Lift   Spool.
DISASSEMBLY ( SHEET 2 OF 4)
b. Lift   Spool   (Cont)
DISASSEMBLY (SHEET 3 OF 4) - TM-5-3805-262-34_818
b. Lift Spool (Cont)
DISASSEMBLY ( SHEET 4 OF 4)
INSPECTION - TM-5-3805-262-34_821
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_822
b. Lift Spool (Cont) - TM-5-3805-262-34_823
REASSEMBLY (SHEET 2 OF 2)
b. Lift Spool (Cont) - TM-5-3805-262-34_825
c. Tilt Spool
DISASSEMBLY ( SHEET 2 OF 3)
DISASSEMBLY    (SHEET   3   OF 3)
c. Tilt Spool (Cont)
CLEANING - TM-5-3805-262-34_830
INSPECTION - TM-5-3805-262-34_831
c. Tilt    Spool   (Cont)
REASSEMBLY (SHEET 1 OF 2)
REASSEMBLY (SHEET 2 OF 2)
c. Tilt   Spool   (Cont)
d. Clam Spool
DISASSEMBLY    (SHEET   2 OF 3)
DISASSEMBLY (SHEET 3 OF 3)
CLEANING AND INSPECTION - TM-5-3805-262-34_839
REASSEMBLY - TM-5-3805-262-34_840
d. Clam Spool (Cont)
e. Main Relief Valve.
DISASSEMBLY (SHEET 2 OF 3)
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_844
CLEANING AND INSPECTION - TM-5-3805-262-34_845
REASSEMBLY
e. Main Relief Valve (Cont)
f. Load Check Valve
CLEANING AND INSPECTION - TM-5-3805-262-34_849
REASSEMBLY - TM-5-3805-262-34_850
g. Circuit Relief Valves
DISASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_852
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_853
CLEANING AND INSPECTION - TM-5-3805-262-34_854
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_855
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_856
ADJUSTMENT - TM-5-3805-262-34_857
h. Anticavitation Valve.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_859
CLEANING AND INSPECTION - TM-5-3805-262-34_860
REASSEMBLY - TM-5-3805-262-34_861
3-23.   CONTROL   LEVERS   AND   LINKAGES   MAINTENANCE
REMOVAL - TM-5-3805-262-34_863
DISASSEMBLY - TM-5-3805-262-34_864
DISASSEMBLY CONT
CLEANING - TM-5-3805-262-34_866
INSPECTION - TM-5-3805-262-34_867
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_868
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_869
INSTALLATION - TM-5-3805-262-34_870
3-23. CONTROL LEVERS AND LINKAGES MAINTENANCE (CONT)
ADJUSTMENT (SHEET 1 OF 3)
ADJUSTMENT (SHEET 2 OF 3)
ADJUSTMENT (SHEET 3 OF 3)
3-23.   CONTROL   LEVERS   AND   LINKAGES   MAINTENANCE   (CONT)
3-24.   TILT   CYLINDER   ASSEMBLIES   MAINTENANCE
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_877
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_878
DISASSEMBLY (SHEET 2 OF 3)
CLEANING - TM-5-3805-262-34_880
INSPECTION - TM-5-3805-262-34_881
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_882
3-24.   TILT   CYLINDER   ASSEMBLIES   MAINTENANCE   (CONT)
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_884
3-24. TILT CYLINDER ASSEMBLIES MAINTENANCE (CONT)
3-25.   BUCKET   HEIGHT   CONTROL   MAINTENANCE
DISASSEMBLY - TM-5-3805-262-34_887
CLEANING - TM-5-3805-262-34_888
REASSEMBLY - TM-5-3805-262-34_889
INSTALLATION - TM-5-3805-262-34_890
3-26.   LIFT   CYLINDER   ASSEMBLIES   MAINTENANCE
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_892
3-26. LIFT CYLINDER ASSEMBLIES MAINTENANCE CONT
INSPECTION - TM-5-3805-262-34_894
REASSEMBLY (SHEET 1 OF 3)
REASSEMBLY(SHEET 2 OF 3)
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_897
3-27.   BUCKET   CLAMSHELL   CYLINDER   ASSEMBLIES   MAINTENANCE
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_899
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_900
3-27.   BUCKET   CLAMSHELL   CYLINDER   ASSEMBLIES   MAINTENANCE   (CONT)
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_902
REASSEMBLY (SEEET 2 OF 3)
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_904
3-27. BUCKET CLAMSHELL CYLINDER ASSEMBLIES MAINTENANCE (CONT)
3-28. HYDRAULIC RESERVOIR MAINTENANCE
INSTALLATION - TM-5-3805-262-34_907
3-29. CLEANING HYDRAULIC SYSTEM
SHEET 2 OF 3 - TM-5-3805-262-34_909
a. Removal of Contaminants    (Sheet 3 of 3)
b. Flushing Water from Hydraulic System (Sheet 1 of 3)
b. Flushing Water from Hydraulic System (Sheet 2 of 3)
SHEET 3 OF 3 - TM-5-3805-262-34_913
Section VIII. LOADER BUCKET ASSEMBLY MAINTENANCE
3-30. BUCKET LIFT ARMS AND PIVOT ASSEMBLIES MAINTENANCE
REMOVAL (SHEET 1 OF 2).
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_918
Section VIII. LOADER BUCKET ASSEMBLY MAINTENANCE CONT
DISSASEMBLY (SHEET 1 OF 2)
3-30. BUCKET LIFT ARMS AND PIVOT ASSEMBLIES MAINTENANCE (CONT)
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_922
INSPECTION - TM-5-3805-262-34_923
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_924
a. Bucket Lift Arms (Cont)
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_926
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_927
b. Tilt Cylinder Assemblies Pivot Shaft
CLEANING AND INSPECTION - TM-5-3805-262-34_929
INSTALLATION - TM-5-3805-262-34_930
c. Lift Cylinder Assemblies Pivot Shaft.
REMOVAL - TM-5-3805-262-34_932
CLEANING AND INSPECTION - TM-5-3805-262-34_933
INSTALLATION - TM-5-3805-262-34_934
3-31. LOADER BUCKET ASSEMBLY MAINTENANCE
DISASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_936
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_937
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_938
3-31. LOADER BUCKET ASSEMBLY MAINTENANCE (CONT)
CLEANING, INSPECTION, AND REPAIR - TM-5-3805-262-34_940
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_941
REASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_942
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_943
CHAPTER 4 GENERAL   SUPPORT   MAINTENANCE
4-1. ENGINE MAINTENANCE
CLEANING (SHEET 1 OF 2) - TM-5-3805-262-34_947
CLEANING (SHEET 2 OF 2) - TM-5-3805-262-34_948
REASSEMBLY - TM-5-3805-262-34_949
b. Cylinder Sleeves.
CLEANING (SHEET 1 OF 2) - TM-5-3805-262-34_951
CLEANING (SHEET 2 OF 2) - TM-5-3805-262-34_952
INSPECTION (SHEET 2 OF 2)
INSTALLATIION (SHEET 1 OF 2)
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_955
c. Cylinder Heads
CLEANING - TM-5-3805-262-34_957
INSPECTION/REPAIR (SHEET 2 OF 2)
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_959
d. Crankshaft and Main Bearings.
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_961
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_962
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_963
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_964
d. Crankshaft and Main Bearings (Cont)
CLEANING - TM-5-3805-262-34_966
INSPECTION/REPAIR (SHEET 1 OF 3)
INSPECTION/REPAIR (SHEET 2 OF 3)
INSPECTION/REPAIR (SHEET 3 OF 3)
INSTALLATION (SHEET 1 OF 5) - TM-5-3805-262-34_970
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_971
INSTALLATION   (SHEET 2 OF 5)
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_973
INSTALLATION (SHEET 3 OF 5) - TM-5-3805-262-34_974
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_975
INSTALLATION (SHEET 4 OF 5) - TM-5-3805-262-34_976
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_977
INSTALLATION (SHEET 5 OF 5) - TM-5-3805-262-34_978
d. Crankshaft and Main Bearings (Cont) - TM-5-3805-262-34_979
e. Front Oil Seal.
f. Rear Oil Seal (Cont)
CLEANING - TM-5-3805-262-34_982
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_983
REMOVAL OF STANDARD SIZE REAR OIL SEAL
INSTALLATION OF WEAR SLEEVE AND OVERSIZED
G. PISTONS AND CONNECTING RODS
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_987
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_988
DISASSEMBLY - TM-5-3805-262-34_989
CLEANING - TM-5-3805-262-34_990
INSPECTION AND REPAIR (SHEET 2 OF 2)
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_992
REASSEMBLY ( SHEET 2 OF 2)
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_994
INSTALLATION    (SHEET   2 OF 3)
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_996
g. Pistons and Connecting Rods (Cont)
h. Camshaft and Bearings.
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_999
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_1000
DISASSEMBLY - TM-5-3805-262-34_1001
CLEANING - TM-5-3805-262-34_1002
INSPECTION AND REPAIR (SHEET 1 OF 3)
INSPECTION AND REPAIR (SHEET 2 OF 3)
INSPECTION AND REPAIR ( SHEET 3 OF 3)
REASSEMBLY - TM-5-3805-262-34_1006
INSTALLATION (SHEET 1 OF 4)
INSTALLATION (SHEET 2 OF 4) - TM-5-3805-262-34_1008
INSTALLATION (SHEET 3 OF 4) - TM-5-3805-262-34_1009
INSTALLATION (SHEET 4 OF 4)
i. Timing Gear Cover
REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-34_1012
REMOVAL (SHEET 2 OF 2)
CLEANING - TM-5-3805-262-34_1014
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_1015
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_1016
INSTALLATION   (SHEET 3 OF 3)
j. Oil Pump
CLEANING - TM-5-3805-262-34_1019
INSPECTION (SHEET 1 OF 2)
REASSEMBLY - TM-5-3805-262-34_1021
4-2. FUEL INJECTORS MAINTENANCE
INJECTOR BODY
MATERIALS/PARTS
DISASSEMBLY   (SHEET 2 OF 3)
CLEANING AND INSPECTION (SHEET 1 OF 2)
CLEANING AND INSPECTION (SHEET 2 OF 2)
REASSEMBLY - TM-5-3805-262-34_1028
ADJUSTING OPENING PRESSURE
Section Il. POWER   TRAIN   MAINTENANCE
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1031
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1032
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1033
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1034
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1035
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1036
TRANSMISSION THEORY OF OPERATION (CONT) - TM-5-3805-262-34_1037
4-3.    TRANSMISSION    MAINTENANCE
a. Transmission Torque Converter Group cont
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_1040
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_1041
DISASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_1042
DISASSEMBLY (SHEET 2 OF 3)
DISASSEMBLY   (SHEET   3 OF 3)
a. Transmission Torque Converter Group   (Cont)
CLEANING - TM-5-3805-262-34_1046
REASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_1047
REASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_1048
a. Transmission Torque Converter Group   (Cont)
REASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_1050
a. Transmission Torque Converter Group (Cont)
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_1052
a. Transmission Torque Converter Group (Cont) - TM-5-3805-262-34_1053
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_1054
a. Transmission Torque Converter Group (Cont) - TM-5-3805-262-34_1055
b. Torque Converter Housing
b. Torque Converter Housing cont
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_1058
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1059
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_1060
b. Torque Converter Housing   (Cont)
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_1062
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1063
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_1064
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1065
CLEANING - TM-5-3805-262-34_1066
INSPECTION - TM-5-3805-262-34_1067
REASSEMBLY (SHEET 1 OF 4)
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1069
REASSEMBLY (SHEET 2 OF 4) - TM-5-3805-262-34_1070
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1071
REASSEMBLY (SHEET 3 OF 4)
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1073
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_1074
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1075
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_1076
b. Torque Converter Housing (Cont) - TM-5-3805-262-34_1077
c. Transmission Turbine Driven Gears and Freewheel Unit
c. Transmission Turbine Driven Gears and Freewheel Unit cont
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1080
c. Transmission Turbine Driven Gears and Freewheel Unit cont
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1082
c. Transmission Turbine Driven Gears and Freewheel Unit cont - TM-5-3805-262-34_1083
CLEANING - TM-5-3805-262-34_1084
INSPECTION - TM-5-3805-262-34_1085
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_1086
c. Transmission Turbine Driven Gears and Freewheel Unit cont - TM-5-3805-262-34_1087
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1088
c. Transmission Turbine Driven Gears and Freewheel Unit cont - TM-5-3805-262-34_1089
INSTALLATION - TM-5-3805-262-34_1090
c. Transmission Turbine Driven Gears and Freewheel Unit (Cont)
d. Forward Clutch and Planetary Group
c. Transmission Turbine Driven Gears and Freewheel Unit (Cont)
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1094
c. Transmission Turbine Driven Gears and Freewheel Unit (Cont)
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1096
CLEANING, INSPECTION, AND REPAIR (SHEET 2 OF 4)
CLEANING, INSPECTION, AND REPAIR (SHEET 3 OF 4)
CLEANING, INSPECTION, AND REPAIR (SHEET 3 OF 4)
REASSEMBLY - TM-5-3805-262-34_1100
d. Forward Clutch and Planetary Group   (Cont)
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_1102
d. Forward Clutch and Planetary Group (Cont)
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_1104
d. Forward Clutch and Planetary Group (Cont)
e. Reverse Clutch and Planetary   Group
e. Reverse Clutch and Planetary   Group CONT
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1108
e. Reverse Clutch and Planetary Group CONT
CLEANING, INSPECTION, AND REPAIR (SHEET 1 OF 3)
CLEANING, INSPECTION, AND REPAIR (SHEET 2 OF 3)
INSTALLATION (SHEET 1 OF 3) - TM-5-3805-262-34_1112
e. Reverse Clutch and Planetary   Group   (Cont)
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_1114
e. Reverse Clutch and Planetary Group (Cont)
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_1116
e. Reverse Clutch and Planetary Group (Cont)
f. High Range Clutch and Transfer Gear
f. High Range Clutch and Transfer Gear cont - TM-5-3805-262-34_1119
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1120
f. High Range Clutch and Transfer Gear cont - TM-5-3805-262-34_1121
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1122
f. High Range Clutch and Transfer Gear cont - TM-5-3805-262-34_1123
CLEANING - TM-5-3805-262-34_1124
INSPECTION AND REPAIR
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_1126
f. High Range Clutch and Transfer Gear (Cont)
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1128
f. High Range Clutch and Transfer Gear (Cont)
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_1130
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_1131
g. Output Shaft
REMOVAL (SHEET 2 OF 3) - TM-5-3805-262-34_1133
REMOVAL (SHEET 3 OF 3) - TM-5-3805-262-34_1134
CLEANING - TM-5-3805-262-34_1135
INSTALLATION ( SHEET 1 OF 3)
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_1137
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_1138
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_1139
h. Transmission Housing
h. Transmission Housing cont
CLEANING - TM-5-3805-262-34_1142
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_1143
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1144
h. Transmission Housing   (Cont)
i. Control Valve.
i. Control Valve. cont - TM-5-3805-262-34_1147
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_1148
i. Control Valve. cont - TM-5-3805-262-34_1149
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_1150
i. Control Valve. cont - TM-5-3805-262-34_1151
CLEANING - TM-5-3805-262-34_1152
INSPECTION - TM-5-3805-262-34_1153
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_1154
i. Control Valve (Cont) - TM-5-3805-262-34_1155
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1156
i. Control Valve (Cont) - TM-5-3805-262-34_1157
j. Charging Pump
CLEANING - TM-5-3805-262-34_1159
INSPECTION AND REPAIR - TM-5-3805-262-34_1160
REASSEMBLY - TM-5-3805-262-34_1161
a. Differential Carrier.
DISASSEMBLY (SHEET 1 OF 4) - TM-5-3805-262-34_1163
Disassembly (SHEET 2 OF 4) - TM-5-3805-262-34_1164
DISASSEMBLY (SHEET 3 OF 4) - TM-5-3805-262-34_1165
DISASSEMBLY (SHEET 4 OF 4) - TM-5-3805-262-34_1166
DISASSEMBLY (SHEET 4 OF 4) - TM-5-3805-262-34_1167
CLEANING - TM-5-3805-262-34_1168
INSPECTION - TM-5-3805-262-34_1169
Reassembly (Sheet 1 OF 6)
REASSEMBLY (SHEET 2 OF 6) - TM-5-3805-262-34_1171
REASSEMBLY (SHEET 3 OF 6)
REASSEMBLY (SHEET 4 OF 6)
REASSEMBLY (SHEET 5 OF 6) - TM-5-3805-262-34_1174
ADJUSTMENT OF DIFFERENTIAL BEARINGS
ADJUSTMENT OF RING GEAR BACKLASH
CONTACT BEARINGS
b. Differential Case and Gear Assembly.
DISASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1179
CLEANING - TM-5-3805-262-34_1180
INSPECTION - TM-5-3805-262-34_1181
REASSEMBLY (SHEET 1 OF 2) - TM-5-3805-262-34_1182
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1183
Section Ill. STEERING AND   TOWING CYLINDER ASSEMBLIES AND FRAME ATTACHMENT   MAINTENANCE
DISASSEMBLY (SHEET 1 OF 3)
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_1186
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_1187
CLEANING - TM-5-3805-262-34_1188
REASSEMBLY (SHEET 1 OF 4) - TM-5-3805-262-34_1189
REASSEMBLY (SHEET 2 OF 4) - TM-5-3805-262-34_1190
REASSEMBLY (SHEET 3 OF 4) - TM-5-3805-262-34_1191
REASSEMBLY (SHEET 4 OF 4)
REASSEMBLY
4-6.   CHASSIS   SPINDLE   ASSEMBLY   MAINTENANCE
REMOVAL (SHEET 1 OF 2) - TM-5-3805-262-34_1195
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1196
4-6. CHASSIS SPINDLE ASSEMBLY MAINTENANCE CONT
CLEANING AND INSPECTION
INSTALLATION (SHEET 2 OF 3) - TM-5-3805-262-34_1199
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_1200
INSTALLATION (SHEET 3 OF 3) - TM-5-3805-262-34_1201
4-7. TRUNNION ASSEMBLY MAINTENANCE
REMOVAL (SHEET 2 OF 2) - TM-5-3805-262-34_1203
CLEANING AND INSPECTION - TM-5-3805-262-34_1204
INSTALLATION (SHEET 1 OF 2) - TM-5-3805-262-34_1205
INSTALLATION (SHEET 2 OF 2) - TM-5-3805-262-34_1206
4-7. TRUNNION ASSEMBLY MAINTENANCE (CONT)
Section    IV.    HYDRAULIC    SYSTEM    MAINTENANCE
DISASSEMBLY (SHEET 1 OF 3) - TM-5-3805-262-34_1209
DISASSEMBLY (SHEET 2 OF 3) - TM-5-3805-262-34_1210
4-8. HYDRAULIC PUMP MAINTENANCE (CONT) - TM-5-3805-262-34_1211
DISASSEMBLY (SHEET 3 OF 3) - TM-5-3805-262-34_1212
4-8. HYDRAULIC PUMP MAINTENANCE (CONT) - TM-5-3805-262-34_1213
CLEANING, INSPECTION, AND REPAIR (SHEET 1 OF 2)
CLEANING, INSPECTION, AND REPAIR (SHEET 2 OF 2)
REASSEMBLY (SHEET 1 OF 2)
4-8. HYDRAULIC PUMP MAINTENANCE (CONT) - TM-5-3805-262-34_1217
REASSEMBLY (SHEET 2 OF 2) - TM-5-3805-262-34_1218
4-8. HYDRAULIC PUMP MAINTENANCE (CONT) - TM-5-3805-262-34_1219
4-9. HYDRAULIC RESERVOIR MAINTENANCE
CLEANING (SHEET 2 OF 3)
CLEANING (SHEET 3 OF 3)
PRESSURE TEST
REPAIR (SHEET 1 OF 2)
REPAIR (SHEET 2 OF 2) - TM-5-3805-262-34_1225
A P P E N D I X     A      R E F E R E N C E S
A-5. TECHNICAL MANUALS
A-8. OTHER PUBLICATIONS
APPENDIX    B         TORQUE    LIMITS
Table B-1. Torque Limits for Dry Fasteners
Table B-2. Torque Limits for Wet Fasteners
APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section Il.  EXPENDABLE/DURABLE     SUPPLIES     AND     MATERIALS     LIST - TM-5-3805-262-34_1236
Section Il.  EXPENDABLE/DURABLE     SUPPLIES     AND     MATERIALS     LIST - TM-5-3805-262-34_1237
Section Il.  EXPENDABLE/DURABLE     SUPPLIES     AND     MATERIALS     LIST - TM-5-3805-262-34_1238
Section Il.  EXPENDABLE/DURABLE     SUPPLIES     AND     MATERIALS     LIST - TM-5-3805-262-34_1239
APPENDIX D       MANUFACTURED   ITEMS   LIST
Figure D-1.   RH Transmission Mount
Figure D-2.   Cab Door Seals
Figure D-3. Door Foam Strip
GLOSSARY - TM-5-3805-262-34_1245
List Of Abbreviations (Cont) - TM-5-3805-262-34_1246
List Of Abbreviations (Cont) - TM-5-3805-262-34_1247
A L P H A B E T I C A L I N D E X

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