CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATIONGENERAL INFORMATIONLIST OF ABBREVIATIONS/ACRONYMSLIST OF ABBREVIATIONS/ACRONYMS - ContinuedEQUIPMENT DESCRIPTION AND DATAFigure 1. M400T Right-Front 3/4 View.Figure 2. M400W Right-Front 3/4 View.Figure 3. Rear View.Figure 4. Engine Compartment.Figure 5. NATO Slave Receptacle and Horn.Figure 6. Battery Access Cover.Figure 8. Multi-Purpose Bucket.Figure 10. Auger.Figure 11. Hydraulic Hammer Attachments.Figure 12. Attachment Container.EQUIPMENT DATAEQUIPMENT DATA - ContinuedEQUIPMENT DATA - ContinuedEQUIPMENT DATA - ContinuedTHEORY OF OPERATIONELECTRICAL SYSTEMCHAPTER 2. OPERATOR INSTRUCTIONSDESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORSFigure 1. Right-Hand Console Indicator Lights.Figure 2. Right-Hand Console Display.Figure 3. Right-Hand Console Gauges and Buttons.Figure 4. Left-Hand Console Controls and Switches.Figure 5. Cab Air Vents and Dome Light.Figure 6. ISO Pattern Pilot Controls.Figure 7. Throttle and Auxiliary Hydraulic Controls.Figure 8. Boom Override Valve.Figure 9. Cab Door Latch.Figure 10. Windshield Washer/Wiper Controls.Figure 11. Sliding Glass Lock Lever.Figure 13. Operator Seat and Seat Belt.OPERATION UNDER USUAL CONDITIONSFigure 1. Grab Handles.INITIAL ADJUSTMENTS AND DAILY CHECKSMACHINE WARMUPOPERATING MACHINEFigure 2. Throttle Lever and Throttle Pedal.Steering MachineFigure 3. LH (Ground Drive) Control Lever.Figure 4. Sideways to Bottom of Slope Prohibited.Figure 6. Traveling on Slope With Empty Bucket.Figure 8. Stowed Support Strut and Pin.Figure 9. Locked Support Strut and Pin.Figure 10. Auxiliary Hydraulic Control Pedal.Figure 12. Quick Disconnects.PARKING MACHINERELIEVING HYDRAULIC SYSTEM PRESSUREOPERATION UNDER UNUSUAL CONDITIONSSLAVE STARTING MACHINEFigure 1. Boom Override Valve.Figure 2. Attachment Coupler and Loader Arm Hose Connections.OPERATION IN EXTREME COLDFuel SystemEngine Pre-Heating Cold Start SystemFigure 3. Floor Plate.Hydraulic System Warm-UpParking MachineOPERATION IN EXTREME HEATFigure 6. Floor Plate.Figure 7. Heater/Coolant Valve (Off).Air CleanerOPERATION IN SANDY OR DUSTY CONDITIONSOPERATION AT HIGH ALTITUDESOPERATION IN SNOW AND ICEFigure 1. Slave 24 Volt Stencil.Figure 3. Radiator Starting Aid and Refrigerant Decals, Radiator Cap Burn Decal, Hydraulic Fill, Diesel Fill, and Rear Tiedown Stencils.Figure 4. Data Plates and Decals RH Cab Wall and Hand Throttle Decal.Figure 5. Shipping Data Plate.Figure 7. Data Plates LH Interior Cab Wall.Figure 9. Fuses and Relays.Figure 11. Hydraulic Hammer Kit Decals and Plates.Figure 13. Auger Decals and Data Plate.Figure 15. Container Shipping Data Plate.CONTAINER COVER REPLACEMENTFigure 2. Stowage of Cover Pins and Retainers When Not in Use.Figure 3. Coupling Cover to Loader.CONTAINER COVER REPLACEMENT - ContinuedFigure 4. Coupling Cover to Loader.Figure 6. Cover Pins and Retainers.PLACEMENT OF ATTACHMENTS IN CONTAINERFigure 2. Auger.Figure 3. Auger Bits.Figure 5. Hydraulic Hammer Bits.Figure 6. Hydraulic Hammer.Figure 7. Auger Bits.Figure 8. Auger.INSTALLING AND REMOVING HYDRAULIC WORK TOOLFigure 1. Coupling Work Tool.Figure 2. Male and Female Quick Disconnects.Figure 3. Male and Female Disconnects.Figure 4. Male and Female Disconnects.PALLET FORK REPLACEMENTFigure 2. Setting Tine Position.Figure 3. Coupling Pallet Fork.PALLET FORK REPLACEMENT - ContinuedCONFIGURING AND OPERATING HAMMERFigure 1. Pin Punch and Roll Pin.Figure 2. Hydraulic Hammer Pins.Figure 4. Pin Punch and Roll Pin.Figure 5. Positioning Work Tool with RH (Loader) Control Lever.Figure 6. Positioning Work Tool with RH (Loader) Control Lever.Figure 8. Hydraulic Hammer Pins.AUGER OPERATIONAUGER OPERATION - ContinuedFigure 1. Installing Auger on Machine.Figure 2. Positioning Work Tool with RH (Loader) Control Lever.Figure 4. Auxiliary Hydraulic Foot Pedal.AUGER TOOTH REPLACEMENTAUGER TOOTH REPLACEMENT - ContinuedFigure 2. Wear Patterns.Figure 3. Auger Tooth and Point.BUCKET REPLACEMENTFigure 1. Multi-Purpose Bucket.CHAPTER 3. OPERATOR TROUBLESHOOTING PROCEDURESTROUBLESHOOTING INTRODUCTIONTROUBLESHOOTING SYMPTOM INDEXTROUBLESHOOTING PROCEDURESBRAKESCOOLING SYSTEMELECTRICAL SYSTEMELECTRICAL SYSTEM CONTINUEDELECTRICAL SYSTEM CONTINUEDENGINEENGINE CONTINUEDENGINE CONTINUEDENGINE CONTINUEDENGINE CONTINUEDENGINE CONTINUEDHYDRAULIC SYSTEM HYDRAULIC SYSTEM CONTINUEDTRANSMISSION/STEERINGCHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONSPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTIONFigure 1. Routing Diagram for PMCS.GENERAL PMCS PROCEDURES GENERAL PMCS PROCEDURES CONTINUEDPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 2. Front of SSL.Figure 3. Work Tool Attachment Locked to Attachment Coupler.Figure 5. Axle Mounting Bolts and Chain Tank (M400W).Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 6. Track Assembly (M400T).Figure 7. Left Loader Arm, Cylinder, and Lines.Figure 8. Battery Compartment.Figure 9. NATO Slave Receptacle and Horn.Figure 10. Lift/Tiedowns and Sling Guides.Figure 11. ROPS/FOPS Mounting Bolts and Upper Access Door.Figure 12. Condenser and A/C Hoses.Figure 13. Backup Alarm, Lights, and Wiring Harness.Figure 14. Fuel Tank Filler Cap.Figure 16. Hydraulic Reservoir Filler Cap, Radiator Drain Valve, and Sight Gauge.Figure 17. Hydraulic Reservoir Filler Cap and Sight Gauge.Figure 18. Radiator Overflow Tank.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 19. Engine Oil Filler Cap.Figure 20. Engine Oil Level Dipstick.Figure 21. Dipstick Markings.Figure 23. Checking Belt Tension.Figure 24. Loader Arm Support Strut.Figure 25. Track Assembly (M400T).Figure 26. Axle Mounting Bolts and Chain Tank (M400W).Figure 27. Windshield Wiper/Washer Motor and Door Switch.Figure 28. Fire Extinguisher.Figure 29. Weapon Mount.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 30. Manual Locking Levers.Figure 31. Washer Fluid Bottle.Figure 32. Axle Mounting Bolts and Chain Tank (M400W).Figure 33. Track Assembly (M400T).Figure 34. NATO Slave Receptacle and Horn.Figure 35. Battery Compartment Cover Plate.Figure 36. Battery Installation and Equalizer.Figure 37. Lift/Tiedowns and Sling Guides.Figure 38. ROPS/FOPS Mounting Bolts and Upper Access Door.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 39. Backup Alarm, Lights, and Wiring Harness.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 40. Hydraulic Reservoir, Filler Cap, and Sight Gauge.Figure 41. Engine Oil Level Dipstick.Figure 42. Dipstick Markings.Figure 44. Fuel Tank Filler Cap.Figure 45. Strainer at Fuel Tank Filler Opening.Figure 46. Loader Arm Support Strut.Figure 47. Axle Mounting Bolts, Chain Tank, and Hydraulic Tube (M400W).Figure 48. Axle Mounting Bolts and Chain Tank (M400W).Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 49. Front ROPS Pin (Inside Cab).Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 52. Cab Air Filter.Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.Figure 53. Access Cover - Right Side of Engine.Figure 54. Fuel Filter Drain.Figure 55. Fire Extinguisher.Table 2. Preventive Maintenance Checks and Services (PMCS) for the Work Tool Attachments.Figure 56. Hammer Grease Fitting.Table 2. Preventive Maintenance Checks and Services (PMCS) for the Work Tool Attachments - Continued.ENGINE AIR CLEANER SERVICEFigure 1. Air Cleaner Housing Cover.ENGINE AIR CLEANER SERVICE - ContinuedFigure 3. Secondary Element.Figure 5. Air Cleaner Housing Cover.FUSE AND RELAY REPLACEMENTTRACK TENSION CHECK AND ADJUSTMENTFigure 1. Preparing Machine for Track Adjustment.Figure 2. Track Tension Check.Figure 3. Access Cover.TENSION ADJUSTMENT RETURNING MACHINE TO SERVICE AFTER PERIODS OF NON-USEFigure 2. Battery Compartment Cover Plate.Figure 4. Washer Fluid Bottle.REMOVAL FROM STORAGE AFTER 90 DAYSCHAPTER 5. TRANSPORT PROCEDURESHIGHWAY TRANSPORTLOADING MACHINE ON TRAILER (DRIVING)Figure 1. Shipping Data Plate (M400T).LOADING MACHINE ON TRAILER (LIFTING MACHINE)Figure 3. Shipping Data Plate (M400T).Figure 4. Shipping Data Plate (M400W).UNLOADING MACHINE FROM TRAILER (LIFTING MACHINE)LOADING CONTAINER ON TRAILERFigure 5. Container Shipping Data Plate.RAIL TRANSPORTLOADING MACHINE ON FLATCAR (DRIVING)Figure 1. Shipping Data Plate (M400T).Figure 2. Shipping Data Plate (M400W).LOADING MACHINE ON FLATCAR (LIFTING MACHINE)Figure 3. Shipping Data Plate (M400T).Figure 4. Shipping Data Plate (M400W).Figure 5. Shipping Data Plate (M400T).Figure 6. Shipping Data Plate (M400W).UNLOADING CONTAINER FROM FLATCARFigure 7. Container Shipping Data Plate.AIR TRANSPORT BY C-130, C-17, AND C-5Figure 1. Shipping Data Plate (M400W).Figure 2. Shipping Data Plate (M400T).LOADING CONTAINERFigure 3. Container Shipping Data Plate.EXTERNAL AIR TRANSPORT BY CH-47 HELICOPTERPREPARATION FOR LIFTINGFigure 1. Shipping Data Plate (M400T).Figure 2. Shipping Data Plate (M400W).MARINE TRANSPORT (RO/RO PROCEDURES)RO/RO REGULATIONSFigure 1. Shipping Data Plate (M400W).Figure 2. Shipping Data Plate (M400T).LOADING CONTAINER ON SHIPFigure 3. Container Shipping Data Plate.CHAPTER 6. SUPPORTING INFORMATIONREFERENCESREFERENCES - ContinuedCOMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTSTable 1. Components of End Item List.Table 1. Components of End Item List - Continued.Table 1. Components of End Item List - Continued.Table 2. Basic Issue Items (BII).Table 2. Basic Issue Items (BII) - Continued.Table 2. Basic Issue Items (BII) - Continued.OPTIONAL ATTACHMENT LISTEXPENDABLE AND DURABLE ITEMS LISTTable 1. Expendable and Durable Items List .Table 1. Expendable and Durable Items List - Continued.