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CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION
GENERAL INFORMATION
LIST OF ABBREVIATIONS/ACRONYMS
LIST OF ABBREVIATIONS/ACRONYMS - Continued
EQUIPMENT DESCRIPTION AND DATA
Figure 1. M400T Right-Front 3/4 View.
Figure 2. M400W Right-Front 3/4 View.
Figure 3. Rear View.
Figure 4. Engine Compartment.
Figure 5. NATO Slave Receptacle and Horn.
Figure 6. Battery Access Cover.
Figure 8. Multi-Purpose Bucket.
Figure 10. Auger.
Figure 11. Hydraulic Hammer Attachments.
Figure 12. Attachment Container.
EQUIPMENT DATA
EQUIPMENT DATA - Continued
EQUIPMENT DATA - Continued
EQUIPMENT DATA - Continued
THEORY OF OPERATION
ELECTRICAL SYSTEM
CHAPTER 2. OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Figure 1. Right-Hand Console Indicator Lights.
Figure 2. Right-Hand Console Display.
Figure 3. Right-Hand Console Gauges and Buttons.
Figure 4. Left-Hand Console Controls and Switches.
Figure 5. Cab Air Vents and Dome Light.
Figure 6. ISO Pattern Pilot Controls.
Figure 7. Throttle and Auxiliary Hydraulic Controls.
Figure 8. Boom Override Valve.
Figure 9. Cab Door Latch.
Figure 10. Windshield Washer/Wiper Controls.
Figure 11. Sliding Glass Lock Lever.
Figure 13. Operator Seat and Seat Belt.
OPERATION UNDER USUAL CONDITIONS
Figure 1. Grab Handles.
INITIAL ADJUSTMENTS AND DAILY CHECKS
MACHINE WARMUP
OPERATING MACHINE
Figure 2. Throttle Lever and Throttle Pedal.
Steering Machine
Figure 3. LH (Ground Drive) Control Lever.
Figure 4. Sideways to Bottom of Slope Prohibited.
Figure 6. Traveling on Slope With Empty Bucket.
Figure 8. Stowed Support Strut and Pin.
Figure 9. Locked Support Strut and Pin.
Figure 10. Auxiliary Hydraulic Control Pedal.
Figure 12. Quick Disconnects.
PARKING MACHINE
RELIEVING HYDRAULIC SYSTEM PRESSURE
OPERATION UNDER UNUSUAL CONDITIONS
SLAVE STARTING MACHINE
Figure 1. Boom Override Valve.
Figure 2. Attachment Coupler and Loader Arm Hose Connections.
OPERATION IN EXTREME COLD
Fuel System
Engine Pre-Heating Cold Start System
Figure 3. Floor Plate.
Hydraulic System Warm-Up
Parking Machine
OPERATION IN EXTREME HEAT
Figure 6. Floor Plate.
Figure 7. Heater/Coolant Valve (Off).
Air Cleaner
OPERATION IN SANDY OR DUSTY CONDITIONS
OPERATION AT HIGH ALTITUDES
OPERATION IN SNOW AND ICE
Figure 1. Slave 24 Volt Stencil.
Figure 3. Radiator Starting Aid and Refrigerant Decals, Radiator Cap Burn Decal, Hydraulic Fill, Diesel Fill, and Rear Tiedown Stencils.
Figure 4. Data Plates and Decals RH Cab Wall and Hand Throttle Decal.
Figure 5. Shipping Data Plate.
Figure 7. Data Plates LH Interior Cab Wall.
Figure 9. Fuses and Relays.
Figure 11. Hydraulic Hammer Kit Decals and Plates.
Figure 13. Auger Decals and Data Plate.
Figure 15. Container Shipping Data Plate.
CONTAINER COVER REPLACEMENT
Figure 2. Stowage of Cover Pins and Retainers When Not in Use.
Figure 3. Coupling Cover to Loader.
CONTAINER COVER REPLACEMENT - Continued
Figure 4. Coupling Cover to Loader.
Figure 6. Cover Pins and Retainers.
PLACEMENT OF ATTACHMENTS IN CONTAINER
Figure 2. Auger.
Figure 3. Auger Bits.
Figure 5. Hydraulic Hammer Bits.
Figure 6. Hydraulic Hammer.
Figure 7. Auger Bits.
Figure 8. Auger.
INSTALLING AND REMOVING HYDRAULIC WORK TOOL
Figure 1. Coupling Work Tool.
Figure 2. Male and Female Quick Disconnects.
Figure 3. Male and Female Disconnects.
Figure 4. Male and Female Disconnects.
PALLET FORK REPLACEMENT
Figure 2. Setting Tine Position.
Figure 3. Coupling Pallet Fork.
PALLET FORK REPLACEMENT - Continued
CONFIGURING AND OPERATING HAMMER
Figure 1. Pin Punch and Roll Pin.
Figure 2. Hydraulic Hammer Pins.
Figure 4. Pin Punch and Roll Pin.
Figure 5. Positioning Work Tool with RH (Loader) Control Lever.
Figure 6. Positioning Work Tool with RH (Loader) Control Lever.
Figure 8. Hydraulic Hammer Pins.
AUGER OPERATION
AUGER OPERATION - Continued
Figure 1. Installing Auger on Machine.
Figure 2. Positioning Work Tool with RH (Loader) Control Lever.
Figure 4. Auxiliary Hydraulic Foot Pedal.
AUGER TOOTH REPLACEMENT
AUGER TOOTH REPLACEMENT - Continued
Figure 2. Wear Patterns.
Figure 3. Auger Tooth and Point.
BUCKET REPLACEMENT
Figure 1. Multi-Purpose Bucket.
CHAPTER 3. OPERATOR TROUBLESHOOTING PROCEDURES
TROUBLESHOOTING INTRODUCTION
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING PROCEDURES
BRAKES
COOLING SYSTEM
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM CONTINUED
ELECTRICAL SYSTEM CONTINUED
ENGINE
ENGINE CONTINUED
ENGINE CONTINUED
ENGINE CONTINUED
ENGINE CONTINUED
ENGINE CONTINUED
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM CONTINUED
TRANSMISSION/STEERING
CHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
Figure 1. Routing Diagram for PMCS.
GENERAL PMCS PROCEDURES
GENERAL PMCS PROCEDURES CONTINUED
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 2. Front of SSL.
Figure 3. Work Tool Attachment Locked to Attachment Coupler.
Figure 5. Axle Mounting Bolts and Chain Tank (M400W).
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 6. Track Assembly (M400T).
Figure 7. Left Loader Arm, Cylinder, and Lines.
Figure 8. Battery Compartment.
Figure 9. NATO Slave Receptacle and Horn.
Figure 10. Lift/Tiedowns and Sling Guides.
Figure 11. ROPS/FOPS Mounting Bolts and Upper Access Door.
Figure 12. Condenser and A/C Hoses.
Figure 13. Backup Alarm, Lights, and Wiring Harness.
Figure 14. Fuel Tank Filler Cap.
Figure 16. Hydraulic Reservoir Filler Cap, Radiator Drain Valve, and Sight Gauge.
Figure 17. Hydraulic Reservoir Filler Cap and Sight Gauge.
Figure 18. Radiator Overflow Tank.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 19. Engine Oil Filler Cap.
Figure 20. Engine Oil Level Dipstick.
Figure 21. Dipstick Markings.
Figure 23. Checking Belt Tension.
Figure 24. Loader Arm Support Strut.
Figure 25. Track Assembly (M400T).
Figure 26. Axle Mounting Bolts and Chain Tank (M400W).
Figure 27. Windshield Wiper/Washer Motor and Door Switch.
Figure 28. Fire Extinguisher.
Figure 29. Weapon Mount.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 30. Manual Locking Levers.
Figure 31. Washer Fluid Bottle.
Figure 32. Axle Mounting Bolts and Chain Tank (M400W).
Figure 33. Track Assembly (M400T).
Figure 34. NATO Slave Receptacle and Horn.
Figure 35. Battery Compartment Cover Plate.
Figure 36. Battery Installation and Equalizer.
Figure 37. Lift/Tiedowns and Sling Guides.
Figure 38. ROPS/FOPS Mounting Bolts and Upper Access Door.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 39. Backup Alarm, Lights, and Wiring Harness.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 40. Hydraulic Reservoir, Filler Cap, and Sight Gauge.
Figure 41. Engine Oil Level Dipstick.
Figure 42. Dipstick Markings.
Figure 44. Fuel Tank Filler Cap.
Figure 45. Strainer at Fuel Tank Filler Opening.
Figure 46. Loader Arm Support Strut.
Figure 47. Axle Mounting Bolts, Chain Tank, and Hydraulic Tube (M400W).
Figure 48. Axle Mounting Bolts and Chain Tank (M400W).
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 49. Front ROPS Pin (Inside Cab).
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 52. Cab Air Filter.
Table 1. Preventive Maintenance Checks and Services (PMCS) for the M400T and M400W SSL - Continued.
Figure 53. Access Cover - Right Side of Engine.
Figure 54. Fuel Filter Drain.
Figure 55. Fire Extinguisher.
Table 2. Preventive Maintenance Checks and Services (PMCS) for the Work Tool Attachments.
Figure 56. Hammer Grease Fitting.
Table 2. Preventive Maintenance Checks and Services (PMCS) for the Work Tool Attachments - Continued.
ENGINE AIR CLEANER SERVICE
Figure 1. Air Cleaner Housing Cover.
ENGINE AIR CLEANER SERVICE - Continued
Figure 3. Secondary Element.
Figure 5. Air Cleaner Housing Cover.
FUSE AND RELAY REPLACEMENT
TRACK TENSION CHECK AND ADJUSTMENT
Figure 1. Preparing Machine for Track Adjustment.
Figure 2. Track Tension Check.
Figure 3. Access Cover.
TENSION ADJUSTMENT
RETURNING MACHINE TO SERVICE AFTER PERIODS OF NON-USE
Figure 2. Battery Compartment Cover Plate.
Figure 4. Washer Fluid Bottle.
REMOVAL FROM STORAGE AFTER 90 DAYS
CHAPTER 5. TRANSPORT PROCEDURES
HIGHWAY TRANSPORT
LOADING MACHINE ON TRAILER (DRIVING)
Figure 1. Shipping Data Plate (M400T).
LOADING MACHINE ON TRAILER (LIFTING MACHINE)
Figure 3. Shipping Data Plate (M400T).
Figure 4. Shipping Data Plate (M400W).
UNLOADING MACHINE FROM TRAILER (LIFTING MACHINE)
LOADING CONTAINER ON TRAILER
Figure 5. Container Shipping Data Plate.
RAIL TRANSPORT
LOADING MACHINE ON FLATCAR (DRIVING)
Figure 1. Shipping Data Plate (M400T).
Figure 2. Shipping Data Plate (M400W).
LOADING MACHINE ON FLATCAR (LIFTING MACHINE)
Figure 3. Shipping Data Plate (M400T).
Figure 4. Shipping Data Plate (M400W).
Figure 5. Shipping Data Plate (M400T).
Figure 6. Shipping Data Plate (M400W).
UNLOADING CONTAINER FROM FLATCAR
Figure 7. Container Shipping Data Plate.
AIR TRANSPORT BY C-130, C-17, AND C-5
Figure 1. Shipping Data Plate (M400W).
Figure 2. Shipping Data Plate (M400T).
LOADING CONTAINER
Figure 3. Container Shipping Data Plate.
EXTERNAL AIR TRANSPORT BY CH-47 HELICOPTER
PREPARATION FOR LIFTING
Figure 1. Shipping Data Plate (M400T).
Figure 2. Shipping Data Plate (M400W).
MARINE TRANSPORT (RO/RO PROCEDURES)
RO/RO REGULATIONS
Figure 1. Shipping Data Plate (M400W).
Figure 2. Shipping Data Plate (M400T).
LOADING CONTAINER ON SHIP
Figure 3. Container Shipping Data Plate.
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES
REFERENCES - Continued
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
Table 1. Components of End Item List.
Table 1. Components of End Item List - Continued.
Table 1. Components of End Item List - Continued.
Table 2. Basic Issue Items (BII).
Table 2. Basic Issue Items (BII) - Continued.
Table 2. Basic Issue Items (BII) - Continued.
OPTIONAL ATTACHMENT LIST
EXPENDABLE AND DURABLE ITEMS LIST
Table 1. Expendable and Durable Items List .
Table 1. Expendable and Durable Items List - Continued.
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business