EQUIPMENT DESCRIPTION AND DATAFigure 1. M400T Right-Front 3/4 View.Figure 2. M400W Right-Front 3/4 View.Figure 3. Rear View.Figure 4. Engine Compartment.Figure 5. NATO Slave Receptacle and Horn.Figure 6. Battery Access Cover.Figure 8. Multi-Purpose Bucket.Figure 10. Auger.Figure 11. Hammer Attachments.Figure 12. Attachment Container.EQUIPMENT DATAEQUIPMENT DATA CONTINUEDEQUIPMENT DATA CONTINUEDEQUIPMENT DATA CONTINUEDTHEORY OF OPERATIONFigure 1. Engine and Hydrostatic Drive.Figure 2. Powertrain of M400T (Top) and M400W (Bottom).Figure 3. Cooling System.Figure 4. Air Intake and Exhaust System.Figure 5. Hydraulic System.Figure 6. ISO Pattern Pilot Travel Control System.HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEMFigure 7. HVAC.CHAPTER 2. TROUBLESHOOTING PROCEDURESTROUBLESHOOTING SYMPTOM INDEXTROUBLESHOOTING SYMPTOM INDEX - ContinuedTROUBLESHOOTING INTRODUCTIONTROUBLESHOOTING PROCEDURESENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANKENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE DOES NOT CRANK CONTINUEDENGINE TROUBLESHOOTING - ENGINE CRANKS BUT WILL NOT START (NO DIAGNOSTIC CODE)ENGINE TROUBLESHOOTING - ENGINE CRANKS BUT WILL NOT START (NO DIAGNOSTIC CODE) - ContinuedENGINE TROUBLESHOOTING - ENGINE STALLSENGINE TROUBLESHOOTING - ENGINE STALLS CONTINUEDENGINE TROUBLESHOOTING - ENGINE OVERHEATSENGINE TROUBLESHOOTING - ENGINE OVERHEATS CONTINUEDENGINE TROUBLESHOOTING - ENGINE HAS LOW POWERENGINE TROUBLESHOOTING - ENGINE HAS LOW POWER CONTINUEDENGINE TROUBLESHOOTING - ENGINE RUNS ROUGH OR MISFIRESENGINE TROUBLESHOOTING - EXCESSIVE BLACK OR DARK GRAY SMOKEENGINE TROUBLESHOOTING - EXCESSIVE WHITE OR BLUE-GRAY SMOKEHYDRAULIC TROUBLESHOOTING - INCORRECT OR NO LOADER FUNCTIONHYDRAULIC TROUBLESHOOTING - INCORRECT OR NO LOADER FUNCTION CONTINUEDHYDRAULIC TROUBLESHOOTING - INCORRECT OR NO LOADER FUNCTION CONTINUEDPOWERTRAIN TROUBLESHOOTING - ONE DRIVE MOTOR (RIGHT OR LEFT) WORKS CORRECTLY AND THE OTHER DOES NOTPOWERTRAIN TROUBLESHOOTING - MACHINE DOES NOT HAVE ENOUGH POWERPOWERTRAIN TROUBLESHOOTING - MACHINE DOES NOT HAVE MOVEMENTPOWERTRAIN TROUBLESHOOTING - MACHINE DOES NOT HAVE MOVEMENT CONTINUEDELECTRICAL TROUBLESHOOTING - EC001 HYDRAULIC CHARGE PRESSURE IS TOO LOWELECTRICAL TROUBLESHOOTING - EC001 HYDRAULIC CHARGE PRESSURE IS TOO LOW CONTINUEDELECTRICAL TROUBLESHOOTING - EC002 ENGINE OIL PRESSURE IS TOO LOWELECTRICAL TROUBLESHOOTING - EC003 HYDRAULIC OIL FILTER IS RESTRICTEDELECTRICAL TROUBLESHOOTING - EC004 ENGINE AIR INTAKE FILTER IS RESTRICTEDELECTRICAL TROUBLESHOOTING - EC005 HYDRAULIC OIL TEMPERATURE IS TOO HIGHELECTRICAL TROUBLESHOOTING - EC006 ENGINE COOLANT TEMPERATURE IS TOO HIGHELECTRICAL TROUBLESHOOTING - EC007 SYSTEM OVER-VOLTAGE/UNDER-VOLTAGEELECTRICAL TROUBLESHOOTING - EC007 SYSTEM OVER-VOLTAGE/UNDER-VOLTAGE CONTINUEDELECTRICAL TROUBLESHOOTING - SSL HARD TO START IN COLD WEATHER/ EC008 CIRCUIT-TO-ALTERNATOR EXCITATION, HVAC RELAY, AND OPTION 1 RELAY IS OPENELECTRICAL TROUBLESHOOTING - SSL HARD TO START IN COLD WEATHER/ EC008 CIRCUIT-TO-ALTERNATOR EXCITATION, HVAC RELAY, AND OPTION 1 RELAY IS OPEN CONTINUEDELECTRICAL TROUBLESHOOTING - ENGINE CRANKS BUT WILL NOT START/ EC009 CIRCUIT TO FUEL SOLENOID AND STARTER INTERLOCK RELAY IS OPENELECTRICAL TROUBLESHOOTING - MACHINE WILL NOT RUN AFTER ATTEMPTING TO USE ATTACHMENTS/EC010 AUXILIARY OVERRIDE ALTERNATE CIRCUIT TO FUEL SOLENOID IS OPENELECTRICAL TROUBLESHOOTING - LIFT AND TILT FUNCTIONS ARE DISABLED/EC011 HYDRAULIC ENABLE (INTERLOCK) CIRCUIT TO LOADER INTERLOCK VALVE IS OPENELECTRICAL TROUBLESHOOTING - LIFT AND TILT FUNCTIONS ARE DISABLED/EC011 HYDRAULIC ENABLE (INTERLOCK) CIRCUIT TO LOADER INTERLOCK VALVE IS OPEN - CONTINUEDELECTRICAL TROUBLESHOOTING - WINDSHIELD WIPER AND BLOWER MOTOR INOPERABLE/EC012 GRID HEATER CIRCUIT TO ENGINE PREHEAT RELAY IS OPENELECTRICAL TROUBLESHOOTING - MACHINE AND LOADER ARMS WILL NOT MOVE/EC013 PARKING BRAKE CIRCUIT TO BRAKE VALVE IS OPENELECTRICAL TROUBLESHOOTING - INSTRUMENT PANEL (IP) DOES NOT POWER UP WHEN SEAT IS OCCUPIEDELECTRICAL TROUBLESHOOTING - JOYSTICK PARKING BRAKE BUTTON INOPERATIVEELECTRICAL TROUBLESHOOTING - HORN INOPERATIVEELECTRICAL TROUBLESHOOTING - DOME LIGHT/POWER OUTLET INOPERATIVEELECTRICAL TROUBLESHOOTING - BACKUP ALARM INOPERATIVEELECTRICAL TROUBLESHOOTING - BACKUP ALARM INOPERATIVE CONTINUEDELECTRICAL TROUBLESHOOTING - FUEL GAUGE INOPERATIVE/INACCURATEELECTRICAL TROUBLESHOOTING - ENGINE AIR DUCT HEATER INOPERATIVEELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVEELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVE CONTINUEDELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVE CONTINUEDELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVE CONTINUEDELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVE CONTINUEDELECTRICAL TROUBLESHOOTING - ONE OR MORE EXTERIOR LIGHT(S) INOPERATIVE CONTINUEDCHASSIS TROUBLESHOOTING - BLOWER MOTOR INOPERATIVE/DOES NOT OPERATE CORRECTLYCHASSIS TROUBLESHOOTING - BLOWER MOTOR INOPERATIVE/DOES NOT OPERATE CORRECTLY - CONTINUEDCHASSIS TROUBLESHOOTING - BLOWER MOTOR INOPERATIVE/DOES NOT OPERATE CORRECTLY - CONTINUEDCHASSIS TROUBLESHOOTING - BLOWER MOTOR INOPERATIVE/DOES NOT OPERATE CORRECTLY - CONTINUEDCHASSIS TROUBLESHOOTING - WINDSHIELD WASHER/WIPER INOPERATIVE/DOES NOT OPERATE CORRECTLYCHASSIS TROUBLESHOOTING - WINDSHIELD WASHER/WIPER INOPERATIVE/DOES NOT OPERATE CORRECTLY CONTINUEDCHASSIS TROUBLESHOOTING - WINDSHIELD WASHER/WIPER INOPERATIVE/DOES NOT OPERATE CORRECTLY CONTINUEDCHASSIS TROUBLESHOOTING - INSUFFICIENT/NO HEAT IN CABCHASSIS TROUBLESHOOTING - INSUFFICIENT/NO HEAT IN CAB CONTINUEDCHASSIS TROUBLESHOOTING - INSUFFICIENT/NO HEAT IN CAB CONTINUEDCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLYCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLY CONTINUEDCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLY CONTINUEDCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLY CONTINUEDCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLY CONTINUEDCHASSIS TROUBLESHOOTING - A/C IS NOT COOLING CAB PROPERLY CONTINUEDTable 1. A/C Pressure Readings.OPERATIONAL CHECKOUTFuel Supply System CheckFigure 1. Fuel Injection Pump Supply.Figure 3. Checking For Air In System.Figure 4. Fuel Pump Supply.Misfiring Cylinder TestEngine Oil Pressure CheckFigure 5. Seat Switch.Figure 7. Anti-Stall Control Cartridge.Checking Anti-Stall Pressure Figure 8. Ground Drive Controller.Figure 9. Charge Pressure Test Port.Checking Charge Pressure/Flow - ContinuedFigure 10. Access Plate.Figure 11. Brake Valve.Figure 13. Male Test Quick Disconnect.Figure 15. Seat Switch.Checking Circuit Relief Valve Pressure - ContinuedFigure 17. Relief Cartridges.Figure 18. Brake Valve.Figure 20. Bypassing Pilot Lines.Figure 21. Seat Switch.Figure 23. Pilot Servo Control Adjustment Screws.Figure 24. Bypassing Pilot Lines.Figure 25. Bypassing Pilot Lines.Figure 27. Pilot Servo Control Adjustment Screws.Figure 28. Flowmeter Connections.Figure 29. Access Cover for Adjustment Screw.Figure 30. Loader Main Relief Valve.Figure 32. Flowmeter Connections.Flowmeter Tests - ContinuedFlowmeter Tests - ContinuedFigure 33. Pilot Pressure Test Point.Figure 34. Seat Switch.Figure 36. Measure Check Sheet.Deluxe Instrument Panel Seat Belt InputCHAPTER 3. PMCS MAINTENANCE INSTRUCTIONSPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTIONGENERAL PMCS PROCEDURESPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)Table 1. Preventive Maintenance Checks and Services (PMCS) .Figure 1. Auger.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Figure 2. Final Drive Motor.Figure 3. Chain Tank Service.Figure 4. Final Drive Motor.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Figure 5. Final Drive Motor.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Figure 7. Fuel Tank Drain Plug.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Figure 8. Chain Tank Service.Table 1. Preventive Maintenance Checks and Services (PMCS) - Continued.Table 2. M400T and M400W Skid Steer Loader PMCS Mandatory Replacement Parts List.CHAPTER 4. MAINTENANCE INSTRUCTIONSSERVICE UPON RECEIPTSERVICING INSTRUCTIONSALTERNATOR REPLACEMENTFigure 2. Alternator Front View.Figure 3. Engine Oil Cooler Pipe.Figure 4. Mounting Bracket Assembly.Figure 5. Alternator.Figure 6. Mounting Bracket Assembly.Figure 7. Engine Oil Cooler Pipe.Figure 8. Alternator Front View.Figure 9. Alternator Rear View.A/C COMPRESSOR REPLACEMENTFigure 1. A/C Lines.Figure 2. A/C Compressor and Bracket.Figure 3. A/C Compressor Mounting Bracket.Figure 4. A/C Compressor and Bracket.Figure 5. A/C Lines.COOLANT RECOVERY BOTTLE REPLACEMENTFigure 2. Coolant Recovery Bottle.COOLANT RECOVERY BOTTLE REPLACEMENT - ContinuedFigure 3. Rear Access Doors.ENGINE MOUNTS REPLACEMENTFigure 1. Engine Mounts.ENGINE MOUNTS REPLACEMENT - ContinuedFAN, PULLEY, AND SHROUD REPLACEMENTFAN, PULLEY, AND SHROUD REPLACEMENT - ContinuedFigure 1. Guard, Shroud, and Fan.Figure 2. Pulley.FAN, PULLEY, AND SHROUD REPLACEMENT - ContinuedFAN, PULLEY, AND SHROUD REPLACEMENT - ContinuedFigure 3. Guard, Shroud, and Fan.INLINE FUEL FILTER REPLACEMENTFigure 1. Inline Fuel Filter.INLINE FUEL FILTER REPLACEMENTFigure 2. Inline Fuel Filter.FUEL LINES REPLACEMENTFigure 1. Fuel Lines.Figure 2. Fuel Lines.Figure 3. Fuel Lines.Figure 4. Fuel Lines.MUFFLER AND PIPES REPLACEMENTFigure 1. Exhaust Metal Hose and Muffler.Figure 2. Tail Pipe and Muffler.Figure 3. Tail Pipe and Muffler.Figure 4. Exhaust Pipe and Muffler.RADIATOR HOSES REPLACEMENTFigure 1. Radiator Hoses (Engine Shown Removed for Clarity).STARTER REPLACEMENTFigure 1. Starter.Figure 2. Solenoid Cable.Figure 3. Solenoid Cable.Figure 4. Starter.ENGINE ASSEMBLY REPLACEMENTFigure 1. Engine Hose and Electrical Connections.Figure 2. Engine Oil Check Tube.Figure 4. Inline Fuel Filter and Hose.Figure 6. Front Engine Mount.Figure 7. Front Engine Mounting Bracket.Figure 8. Rear Engine Mounts.Figure 9. Engine Stand Bracket.Figure 10. Engine Stand Bracket.Figure 11. Rear Engine Mounts.Figure 12. Engine Mounting Bracket.Figure 14. Hoses and Throttle Linkage.Figure 16. Heater Hose.Figure 17. Engine Hose and Electrical Connections.ENGINE ASSEMBLY REPLACEMENT - ContinuedENGINE BLOCK PLUG AND NOZZLES REPLACEMENTFigure 2. Engine Block Plugs.ENGINE BLOCK PLUG AND NOZZLES REPLACEMENT - ContinuedFigure 3. Turbocharger and Lines.ENGINE OIL DIPSTICK AND OIL FILL NECK REPLACEMENTFigure 2. Dipstick.Figure 3. Engine Oil Fill Neck.ENGINE OIL DIPSTICK AND OIL FILL NECK REPLACEMENT - ContinuedFigure 4. Engine Oil Fill Neck.Figure 5. Dipstick.Figure 6. Rear Access Doors.ENGINE OIL DIPSTICK TUBE REPLACEMENTFigure 2. Dipstick Tube Bracket.Figure 4. Dipstick Tube and Clamp.Figure 5. Dipstick Tube and Clamp.Figure 7. Dipstick Tube Bracket.Figure 8. Rear Access Doors.CLUTCH REPLACEMENTFigure 2. Clutch Pack.ENGINE OIL SERVICEFigure 2. Engine Oil Drain.Figure 3. Access Cover.ENGINE OIL SERVICE - ContinuedFigure 6. Access Cover.Figure 7. Engine Oil Drain.Figure 9. Oil Fill and Dipstick.CRANKSHAFT PULLEY REPLACEMENTFigure 2. Crankshaft Pulley.Figure 3. Alignment Pin/Crankshaft Pulley.Figure 4. Engine Timing Pin.ENGINE BREATHER REPLACEMENTFigure 1. Engine Breather.ENGINE BREATHER REPLACEMENT - ContinuedENGINE AIR DUCT HEATER REPLACEMENTFigure 1. Engine Air Duct.ENGINE AIR DUCT HEATER REPLACEMENT - ContinuedENGINE AIR DUCT HEATER REPLACEMENT - ContinuedENGINE OIL COOLER AND PIPING REPLACEMENTFigure 1. Heater Hose Supply.Figure 3. Engine Oil Cooler.Figure 4. Fitting.Figure 5. Cooler and Housing Assembly.Figure 6. Turbocharger Oil Return Pipe.Figure 7. Heater Hose Supply.ENGINE OIL FILTER BASE REPLACEMENTFigure 1. Engine Oil Filter Base.Figure 2. Engine Oil Filter Base.ENGINE OIL FILTER BASE REPLACEMENT - ContinuedFigure 3. Engine Oil Filter Base.ENGINE OIL FILTER BASE REPLACEMENT - ContinuedENGINE OIL FILTER REPLACEMENTFigure 2. Engine Oil Filter.ENGINE OIL FILTER REPLACEMENT - ContinuedENGINE OIL PAN REPLACEMENTENGINE OIL PAN REPLACEMENT - ContinuedFigure 1. Oil Pan.ENGINE OIL PAN REPLACEMENT - ContinuedFigure 2. Oil Pan.ENGINE OIL PUMP REPLACEMENTFigure 1. Oil Pump Tube.Figure 2. Oil Pump.Figure 3. Oil Pump.Figure 4. Oil Pump Piping.ENGINE OIL PUMP REPLACEMENT - ContinuedEXHAUST MANIFOLD REPLACEMENTFigure 1. Exhaust Manifold.EXHAUST MANIFOLD REPLACEMENT - ContinuedFLYWHEEL REPLACEMENTFigure 1. Adapter Plate.Figure 3. Turning Engine.Figure 5. Clutch Pack.Figure 6. Flywheel.FLYWHEEL REPLACEMENT - ContinuedFigure 7. Crankshaft Alignment Hole.Figure 8. Flywheel.Figure 9. Clutch Pack.Figure 10. Timing Pin.Figure 12. Adapter Plate.FLYWHEEL HOUSING REPLACEMENTFigure 2. Oil Pan Bolts.Figure 3. Flywheel Housing.Figure 4. Flywheel Housing.FLYWHEEL HOUSING REPLACEMENT - ContinuedFigure 5. Flywheel Housing.Figure 6. Flywheel Housing.Figure 8. Clamps.FLYWHEEL HOUSING REPLACEMENT - ContinuedENGINE FRONT COVER AND FRONT MAIN SEAL REPLACEMENTFigure 1. Fan Pulley.Figure 2. Front Cover.ENGINE FRONT COVER AND FRONT MAIN SEAL REPLACEMENT - ContinuedFigure 3. Front Cover.ENGINE FRONT COVER AND FRONT MAIN SEAL REPLACEMENT - ContinuedFRONT HOUSING REPLACEMENTFigure 2. Flywheel at TDC.Figure 4. Camshaft Gear and Fuel Injection Pump Gear.Figure 6. Flanged Nuts.Figure 8. Front Housing Sealant.Figure 9. Front Housing.Figure 11. Aligning Crankshaft Gear.Figure 13. Pinning Fuel Injection Pump Shaft.Figure 15. Flywheel at TDC.FUEL FILTER HEAD REPLACEMENTFigure 1. Fuel Filter Head.FUEL FILTER HEAD REPLACEMENT - ContinuedFUEL FILTER ELEMENT REPLACEMENTFigure 2. Fuel Filter Element.FUEL FILTER ELEMENT REPLACEMENT - ContinuedFigure 3. Access Cover.FUEL INJECTION LINES REPLACEMENTFigure 1. Fuel Tank.Figure 2. Hose.Figure 3. Fuel Injection Tube Assembly.Figure 4. Fuel Return Pipe.Figure 5. Fuel Return Pipe.Figure 6. Fuel Injection Tube Assembly.Figure 7. Hose.Figure 8. Fuel Tank.FUEL INJECTOR REPLACEMENTFigure 1. Fuel Injector.Figure 2. Fuel Injectors.FUEL INJECTOR REPLACEMENT - ContinuedFUEL INJECTION PUMP REPLACEMENTFigure 1. Fuel Injection Pump.Figure 2. Actuator-to-Engine Throttle Linkage (Rear).Figure 3. Front Cover.Figure 4. Fuel Injection Pump.FUEL INJECTION PUMP REPLACEMENT - ContinuedFigure 5. Fuel Injection Pump.Figure 6. Front Cover.Figure 7. Actuator-to-Engine Throttle Linkage (Rear).Figure 8. Fuel Injection Pump.INTAKE MANIFOLD REPLACEMENTFigure 1. Manifold.INTAKE MANIFOLD REPLACEMENT - ContinuedREAR SEAL REPLACEMENTFigure 1. Rear Seal.Figure 2. Rear Main Oil Seal Installer Base.REAR SEAL REPLACEMENT - ContinuedTHERMOSTAT AND HOUSING REPLACEMENTFigure 1. Thermostat and Housing.THERMOSTAT AND HOUSING REPLACEMENT - ContinuedTHERMOSTAT AND HOUSING REPLACEMENT - ContinuedTURBOCHARGER AND LINES REPLACEMENTFigure 1. Turbocharger and Lines.TURBOCHARGER AND LINES REPLACEMENT - ContinuedVALVE COVERS REPLACEMENTFigure 1. Valve Covers.VALVE COVERS REPLACEMENT - ContinuedWATER PUMP REPLACEMENTFigure 1. Water Pump (Fan Removed for Clarity).WATER PUMP REPLACEMENT - ContinuedCOOLANT TEMPERATURE SENDER REPLACEMENTFigure 1. Coolant Temperature Sender.COOLANT TEMPERATURE SENDER REPLACEMENT - ContinuedSERPENTINE AND COMPRESSOR DRIVE BELTS REPLACEMENTFigure 1. Serpentine and Compressor Drive Belts.SERPENTINE BELT INSTALLATION/ADJUSTMENTSERPENTINE AND COMPRESSOR DRIVE BELTS REPLACEMENT - ContinuedCYLINDER HEAD ASSEMBLY REPLACEMENTFigure 1. Heater Hose Return.Figure 2. Engine Harness.Figure 3. Push Rods.Figure 4. Cylinder Head.CYLINDER HEAD ASSEMBLY REPLACEMENT - ContinuedFigure 5. Cylinder Head.Figure 6. Cylinder Head Torque Sequence.Figure 7. Engine Harness.Figure 8. Heater Hose Return.CYLINDER HEAD ASSEMBLY REPLACEMENT - ContinuedFAN SUPPORT REPLACEMENTFigure 2. Spacer.Figure 4. Fan Support.FAN SUPPORT REPLACEMENT - ContinuedFigure 5. Fan Support.Figure 7. Spacer.Figure 8. Fan.ROCKER UNIT MAINTENANCEFigure 2. Assembled A/C Compressor and Mounting Bracket.Figure 3. Housing Removal.Figure 4. Housing Disassembly.ROCKER UNIT MAINTENANCE - ContinuedFigure 5. Housing Assembly.Figure 6. Housing Installation.Figure 7. Assembled A/C Compressor and Mounting Bracket.ROCKER UNIT MAINTENANCE - ContinuedVALVE LASH ADJUSTMENTVALVE LASH ADJUSTMENT - ContinuedFigure 1. Adjusting Valve Lash.FINDING TOP-DEAD-CENTER (TDC)Figure 2. Engine Turning Tool.Figure 4. Timing Pin.Figure 5. Cover Plate.Figure 7. Adapter Plate.AIR CLEANER AND HOSES MAINTENANCEFigure 1. Air Restriction Switch.Figure 3. Air Cleaner and Hoses Removal.Figure 4. Air Cleaner and Hoses Disassembly.Figure 5. Air Cleaner Cover.Figure 7. Secondary Element.Figure 8. Secondary Element.Figure 10. Air Cleaner Cover.Figure 11. Air Cleaner and Hoses Assembly.Figure 12. Relief Valve.AIR CLEANER AND HOSES MAINTENANCE - ContinuedRADIATOR AND COOLER MODULE MAINTENANCEFigure 1. Module.Figure 2. Hose and Clamp.Figure 3. Module.RADIATOR AND COOLER MODULE MAINTENANCE - ContinuedFigure 4. Hose and Clamp.Figure 5. Module.COOLING SYSTEM SERVICEFigure 1. Cooling System Maintenance.Figure 2. Coolant Level.CHAIN REPLACEMENTFigure 1. Chain Tank Cover.Figure 2. Chains.Figure 3. Chains.Figure 4. Chain Tank Cover.CHAIN TANK SERVICEFigure 1. Drain Plugs.Figure 2. Fill Plugs.POWERTRAIN LINES AND FITTINGS REPLACEMENTPOWERTRAIN LINES AND FITTINGS REPLACEMENT - ContinuedFigure 1. Powertrain Lines and Fittings.POWERTRAIN LINES AND FITTINGS REPLACEMENT - ContinuedFigure 2. Powertrain Lines and Fittings.SPROCKET REPLACEMENTFigure 1. Sprockets.SPROCKET REPLACEMENT - ContinuedRETURN OIL MANIFOLD REPLACEMENTFigure 1. Access Panel.Figure 2. Return Oil Manifold.Figure 3. Return Oil Manifold.RETURN OIL MANIFOLD REPLACEMENT - ContinuedLH HYDRAULIC DRIVE MOTOR REPLACEMENTFigure 2. Return Oil Manifold.Figure 3. Hydraulic Drive Motor.LH HYDRAULIC DRIVE MOTOR REPLACEMENT - ContinuedFigure 4. Hydraulic Drive Motor.LH HYDRAULIC DRIVE MOTOR REPLACEMENT - ContinuedRH HYDRAULIC DRIVE MOTOR REPLACEMENTFigure 2. Return Oil Manifold.Figure 3. Hydraulic Drive Motor and Sprocket.Figure 4. Hydraulic Drive Motor.Figure 5. Return Oil Manifold.TANDEM PUMP REPLACEMENTTANDEM PUMP REPLACEMENT - ContinuedFigure 1. Tandem Pump.Figure 2. Tandem Pump.Figure 3. Tandem Pump.Figure 4. Fittings.Figure 5. Coupling Dimension.Figure 6. Plate and Coupling.Figure 7. Tandem Pump.Figure 8. Tandem Pump.AXLE MAINTENANCEFigure 1. Rubber Access Plug.Figure 3. Axle Hub Assembly.Figure 4. Axle Removal.Figure 5. Axle and Hub.Figure 6. Axle and Hub.Figure 7. Axle Hub Assembly.Figure 8. Floor Compartment.Figure 10. Chain Deflection.AXLE MAINTENANCE - ContinuedBRAKE PILOT VALVE MAINTENANCEFigure 1. Brake Pilot Valve.Figure 2. Brake Pilot Valve Solenoids.BRAKE PILOT VALVE MAINTENANCE - ContinuedFigure 3. Brake Pilot Valve Solenoids.Figure 4. Brake Pilot Valve.HYDRAULIC OIL FILTER HEAD AND PRESSURE SWITCH REPLACEMENTFigure 1. LH Access Cover.Figure 2. Hydraulic Oil Filter Head.HYDRAULIC OIL FILTER HEAD AND PRESSURE SWITCH REPLACEMENT - ContinuedFigure 3. Hydraulic Oil Filter Head.Figure 4. LH Access Cover.HYDRAULIC OIL FILTER ELEMENT REPLACEMENTFigure 1. Hydraulic Oil Filter Element.HYDRAULIC OIL FILTER ELEMENT REPLACEMENT - ContinuedTRACK MAINTENANCEFigure 2. Chain Link Bushing.Figure 4. Non-Operational Vehicle.Figure 5. Track Pad.Figure 6. Track Installation.Figure 7. Chain Link Bushing.Figure 9. Adjusting Strap.Figure 10. Slack.Figure 11. Adjusting Track Length.WHEEL AND TIRE ASSEMBLY REPLACEMENTFigure 1. Wheel and Tire Assembly.WHEEL AND TIRE ASSEMBLY REPLACEMENT - ContinuedTRACK REPLACEMENTFigure 1. Cover.Figure 2. Adjuster.TRACK REPLACEMENT - ContinuedFigure 3. Track.Figure 4. Track.Figure 5. Torque Sequence.Figure 7. Track Tension Check.Figure 8. Adjuster.Figure 9. Cover.HYDRAULIC DRIVE MOTOR REPLACEMENTFigure 1. Hydraulic Drive Motor.Figure 2. Hydraulic Drive Motor.HYDRAULIC DRIVE MOTOR REPLACEMENT - ContinuedHYDRAULIC DRIVE MOTOR OIL SERVICEFigure 1. Drain Position.Figure 2. Fill Position.TANDEM PUMP REPLACEMENTFigure 1. Tandem Pump.Figure 2. Tandem Pump.Figure 3. Plate and Coupling.Figure 4. Fittings.Figure 5. Coupling Dimension.Figure 7. Tandem Pump.Figure 8. Tandem Pump.TRACK FRAME ASSEMBLY MAINTENANCETRACK FRAME ASSEMBLY MAINTENANCE - ContinuedFigure 1. Rubber Access Plug.TRACK FRAME ASSEMBLY MAINTENANCE - ContinuedFigure 3. Powertrain Lines and Fittings.TRACK FRAME ASSEMBLY MAINTENANCE - ContinuedFigure 4. Track Frame Assembly.Figure 5. Access Cover.Figure 6. Access Cover.Figure 7. Track Frame Assembly.Figure 8. Rubber Access Plug.Figure 9. Powertrain Lines and Fittings.Figure 10. Housing.AUXILIARY HYDRAULIC CABLE REPLACEMENTFigure 1. Auxiliary Hydraulic Cable.AUXILIARY HYDRAULIC CABLE REPLACEMENT - ContinuedBOOM OVERRIDE VALVE REPLACEMENTFigure 1. Console Bracket.Figure 2. Boom Override Valve.BOOM OVERRIDE VALVE REPLACEMENT - ContinuedHYDRAULIC HOSES, LINES AND FITTINGS REPLACEMENTFigure 1. Clamps.Figure 2. Line, Hose, and Fitting.HYDRAULIC HOSES, LINES AND FITTINGS REPLACEMENT - ContinuedFigure 3. Line, Hose, and Fitting.Figure 4. Clamps.JOYSTICK HOSES AND FITTINGS REPLACEMENTJOYSTICK HOSES AND FITTINGS REPLACEMENT - ContinuedFigure 1. Joystick Hoses and Fittings.Figure 2. Joystick Hoses and Fittings.JOYSTICK HOSES AND FITTINGS REPLACEMENT - ContinuedCONTROL HANDLES AND JOYSTICK VALVE REPLACEMENTFigure 1. Control Handle.Figure 2. Joystick Valve.Figure 3. Joystick Valve.Figure 4. Control Handle.CONTROL HANDLES AND JOYSTICK VALVE REPLACEMENT - ContinuedAUXILIARY HYDRAULIC PEDAL REPLACEMENT'TM 292-23.book' by mvalin - Page 692 of 1384Figure 3. Auxiliary Hydraulic Cable.Figure 4. Auxiliary Hydraulic Cable.Figure 6. Auxiliary Hydraulic Cable.LIFT CYLINDER MAINTENANCEAUXILIARY HYDRAULIC PEDAL REPLACEMENT - ContinuedFigure 2. Lift Cylinder Hoses and Lines.Figure 3. Lift Cylinder Upper Pin.Figure 4. Lift Cylinder Lower Pin.Figure 5. Lift Cylinder.Figure 6. Lift Cylinder.AUXILIARY HYDRAULIC PEDAL REPLACEMENT - ContinuedFigure 7. Lift Cylinder.Figure 9. Lift Cylinder Lower Pin.Figure 10. Lift Cylinder Upper Pin.Figure 11. Lift Cylinder Hoses and Lines.Figure 12. Lift Cylinder Cover.TILT CYLINDER MAINTENANCEFigure 1. Tilt Cylinder.Figure 2. Tilt Cylinder.Figure 3. Tilt Cylinder.TILT CYLINDER MAINTENANCE - ContinuedFigure 4. Tilt Cylinder.GEAR PUMP MAINTENANCEFigure 1. Gear Pump.Figure 2. Gear Pump Disassembly.GEAR PUMP MAINTENANCE - ContinuedFigure 3. Gear Pump.Figure 4. Gear Pump.MAIN HYDRAULIC VALVE MAINTENANCEFigure 1. Main Hydraulic Valve.Figure 2. Main Hydraulic Valve.Figure 3. Pressure Relief Valve.Figure 4. Loader Spool.Figure 5. Bucket Spool.Figure 6. Auxiliary Spool.Figure 7. Ports and Relief Valves.MAIN HYDRAULIC VALVE MAINTENANCE - ContinuedMAIN HYDRAULIC VALVE MAINTENANCE - ContinuedFigure 8. Auxiliary Spool.Figure 9. Bucket Spool.Figure 10. Loader Spool.Figure 11. Fittings.Figure 12. Main Hydraulic Valve.Figure 13. Main Hydraulic Valve.Figure 14. Main Hydraulic Valve.RAISING LOADER ARMS WITH ENGINE STOPPED AND NO ELECTRICAL POWERFigure 1. Attachment Coupler and Loader Arm Hose Connections.A/C CONDENSER REPLACEMENTFigure 1. A/C Condenser.A/C CONDENSER REPLACEMENT - ContinuedA/C RECEIVER/DRYER REPLACEMENTFigure 1. A/C Receiver/Dryer.A/C RECEIVER/DRYER REPLACEMENT - ContinuedA/C SYSTEM MAINTENANCEA/C SYSTEM MAINTENANCE - ContinuedFigure 1. Recovery Hook-Up.A/C SYSTEM MAINTENANCE - ContinuedFigure 2. Evacuation Hook-Up.A/C SYSTEM MAINTENANCE - ContinuedFigure 3. Charging Hook-Up.RH/LH CONSOLE REPLACEMENTFigure 1. RH Console.Figure 2. RH Console Connectors.Figure 3. LH Console.Figure 4. LH Console Connectors.Figure 5. RH Console Connectors.Figure 6. RH Console.CHASSIS COVERS REPLACEMENTFigure 2. Chassis Cover (ROPS).CHASSIS COVERS REPLACEMENT - ContinuedFigure 4. Chassis Covers (Underside).BATTERY ACCESS COVER REPLACEMENTFigure 2. Battery Compartment Cover.Figure 3. Battery Compartment Cover Retaining Cable.Figure 4. Battery Compartment Cover Retaining Cable.Figure 5. Battery Compartment Cover.Figure 6. Battery Compartment Cover Screws.COUNTERWEIGHT BUMPER REPLACEMENTFigure 1. Counterweight Bumper Replacement.COUNTERWEIGHT BUMPER REPLACEMENT - ContinuedDATA PLATES AND WARNING LABELS REPLACEMENTFigure 1. Data Plate.HEAT SHIELD EXTENSION PANEL REPLACEMENTFigure 2. Heat Shield Plate (Cab Interior).Figure 3. Heat Shield Plate (Rear of ROPS).Figure 5. Heat Shield Plate and Brackets.HEAT SHIELD EXTENSION PANEL REPLACEMENT - ContinuedFigure 6. Heat Shield Plate and Brackets.Figure 7. Heat Shield Plate.Figure 9. Heat Shield Plate (Cab Interior).Figure 10. Heat Shield Pad (Rear of ROPS).HEATER HOSES, VALVES, AND FITTINGS REPLACEMENTFigure 1. Heater Hose Return.Figure 2. Heater Hose Supply.Figure 4. Heater ON/OFF Valve.Figure 6. Electric Water Valve (Rear).Figure 8. Cab Front.Figure 10. RH Side Access.Figure 11. RH Side Access.Figure 13. Cab Front.Figure 15. Electric Water Valve (Rear).Figure 17. Heater ON/OFF Valve.Figure 19. Heater Hose Supply.HEATER HOSES, VALVES, AND FITTINGS REPLACEMENT - ContinuedDUST BOOT REPLACEMENT - ContinuedFigure 1. Dust Boot Removal.LH JOYSTICK CONSOLE BRACKET REPLACEMENTFigure 2. Bracket Plate.Figure 3. Clamp and Hose Bracket.Figure 4. LH Joystick Console Bracket.Figure 5. LH Joystick Console Bracket.Figure 6. Clamp and Hose Bracket.Figure 7. Bracket Plate.Figure 8. Bracket Mounting Bolts.RH JOYSTICK CONSOLE BRACKET REPLACEMENTFigure 2. Bracket Plate.RH JOYSTICK CONSOLE BRACKET REPLACEMENT - ContinuedFigure 4. Clamp and Hose Bracket.Figure 6. Bracket Mounting Bolts.LEFT JOYSTICK CONSOLE REPLACEMENTFigure 2. Joystick Console Replacement.LEFT JOYSTICK CONSOLE REPLACEMENT - ContinuedRIGHT JOYSTICK CONSOLE REPLACEMENTFigure 2. Power Point Wires.RIGHT JOYSTICK CONSOLE REPLACEMENT - ContinuedFigure 3. Power Point Wires.Figure 4. Joystick Console Replacement.LOADER ARM MAINTENANCEFigure 1. Hydraulic Lines and Hoses.Figure 2. Lift Cylinder.Figure 3. Loader Arm Support.Figure 4. Lifting Device.Figure 5. Loader Arm.Figure 6. Hoses.Figure 8. Coupler.Figure 9. Quick Disconnects.LOADER ARM MAINTENANCE - ContinuedFigure 11. Lines and Clamps.Figure 12. Quick Disconnects.Figure 13. Coupler.Figure 14. Tilt Cylinder.Figure 15. Hoses.Figure 16. Lifting Device.Figure 17. Loader Arms Support.Figure 19. Lift Cylinder.Figure 20. Hydraulic Lines and Hoses.LOADER ARM SUPPORT STRUT REPLACEMENTFigure 2. Loader Support Strut.LOADER ARM SUPPORT STRUT REPLACEMENT - ContinuedREAR WINDOW REPLACEMENTFigure 2. Heat Shield Plate and Brackets.Figure 4. Case, Drain Hoses, and Retaining Hardware.Figure 6. Rear Window (Interior).Figure 8. Rear Window Clip.Figure 9. Rear Window Clip.Figure 11. Rear Window (Interior).Figure 13. Case, Drain Hoses, and Retaining Hardware.Figure 15. Heat Shield Plate and Brackets.REAR WINDOW REPLACEMENT - ContinuedREFRIGERANT HOSES REPLACEMENTFigure 2. HVAC Box Hoses.Figure 3. Receiver/Dryer.Figure 5. Outer Cover.Figure 7. A/C Compressor.Figure 9. Condenser.REFRIGERANT HOSES REPLACEMENT - ContinuedFigure 10. Condenser.Figure 11. Clamp.Figure 12. A/C Compressor.Figure 13. Wiring Harness and Hoses.Figure 15. Hoses.Figure 16. Receiver/Dryer.Figure 18. End Cap Covers and Retaining Hardware.ROPS REPLACEMENTFigure 1. ROPS.ROPS REPLACEMENT - ContinuedFigure 2. ROPS.ROPS REPLACEMENT - ContinuedROPS ACCESS COVERS REPLACEMENTFigure 1. ROPS Cover.ROPS ACCESS COVERS REPLACEMENT - ContinuedROPS LATCH REPLACEMENTFigure 1. ROPS Latch Replacement.ROPS LATCH REPLACEMENT - ContinuedROPS PIVOT STRUTS REPLACEMENTFigure 1. Exterior Nut.Figure 2. RH ROPS Main Pivot Strut.Figure 3. Exterior Bolts.Figure 5. LH ROPS Auxiliary Pivot Strut Through Bolt (Lower End).Figure 7. LH ROPS Auxiliary Pivot Strut Through Bolt (Lower End).Figure 8. LH ROPS Auxiliary Pivot Strut (Upper End).Figure 10. Exterior Bolts.Figure 11. RH ROPS Main Pivot Strut.Figure 12. Exterior Nut.SEAT BELT REPLACEMENTFigure 2. Lap Belt Retractor.Figure 4. Shoulder Belt Retractor Spacer and Bolt.SEAT BELT REPLACEMENT - ContinuedFigure 6. Electrical Connector and Buckle.Figure 8. Shoulder Belt Retractor.Figure 10. Seat Belt Mounting.ARM REST REPLACEMENTARM REST REPLACEMENT - ContinuedFigure 2. Arm Rest Replacement.REAR-VIEW MIRRORS REPLACEMENTFigure 2. Mirror Assembly and Mounting Bracket.Figure 3. Mirror Assembly and Mounting Bracket.Figure 4. Left-Hand Rear-View Mirror.SOUND SEALING REPLACEMENTFigure 2. Machine Rear.Figure 4. Inside Lower Front of Machine.Figure 5. Inside Lower Front of Machine.Figure 7. Machine Rear.STEP REPLACEMENTFigure 1. Step Replacement.STEP REPLACEMENT - ContinuedLOAD CAPACITY SIGN REPLACEMENTFigure 1. Load Capacity Sign.LOAD CAPACITY SIGN REPLACEMENT - ContinuedFigure 2. Load Capacity Sign.LH WINDOW REPLACEMENTFigure 2. LH Console.Figure 3. Left Side Window.Figure 4. Left Side Window.Figure 5. LH Console.Figure 6. Seat Belt Mounting.RH WINDOW REPLACEMENTFigure 2. RH Console.Figure 3. Right Side Window.Figure 4. Right Side Window.Figure 5. RH Console.Figure 6. Upper Weapon Rack Installation.TOP WINDOW REPLACEMENTFigure 2. Top Window.WEAPON RACK REPLACEMENTFigure 2. Weapon Rack Replacement.WEAPON RACK REPLACEMENT - ContinuedFigure 3. ROPS Cover.COUPLER MAINTENANCEFigure 1. Coupler Removal.Figure 2. Coupler Disassembly.COUPLER MAINTENANCE - ContinuedFigure 3. Coupler Assembly.Figure 4. Coupler Installation.REAR DOOR MAINTENANCEREAR DOOR MAINTENANCE - ContinuedFigure 1. Rear Engine Door.Figure 2. Rear Engine Door.SEAT ASSEMBLY MAINTENANCEFigure 2. Electrical Connector and Support Strut.Figure 3. Electrical Connector and Buckle.Figure 4. Seat Assembly Mounting.Figure 5. Seat Support.Figure 7. Seat Mount.Figure 9. Foam and Fasteners.Figure 10. Wiring Harness.Figure 12. Seat Support.Figure 14. Tilting and Blocking Seat Assembly.SEAT ASSEMBLY MAINTENANCE - ContinuedTHROTTLE CONTROLS REPLACEMENTFigure 2. Throttle Control Rod Retaining Clamp.Figure 4. Actuator-to-Pedal Linkage (Upper).Figure 5. Setscrew.Figure 7. Throttle Pedal.Figure 8. Throttle Pedal.Figure 9. Throttle Lever and Actuator Assembly.Figure 11. Actuator-to-Engine Control Rod (Rear).Figure 13. Actuator-to-Engine Control Rod (Front).Figure 14. Setscrew.Figure 15. Actuator-to-Engine Control Rod (Front).CAB DOOR MAINTENANCEFigure 2. Wiper Blade.Figure 4. Wiper Motor and Bracket.Figure 6. Latch Cover.Figure 8. Friction Catch Stud.Figure 10. Door Handle, Gaskets, and Spacers.Figure 12. Ball Stud.Figure 14. Door Switch.CAB DOOR MAINTENANCE - ContinuedFigure 15. Front Door.Figure 17. Cylinder.Figure 19. Door Handle (Interior).Figure 21. Right Thumb Rotary Latch.Figure 23. Wiper Motor and Bracket.Figure 25. Wiper Arm.Figure 27. Wiper Motor Wiring Harness.WINDSHIELD WASHER RESERVOIR REPLACEMENTFigure 2. Windshield Washer Reservoir.Figure 4. Reservoir Bracket.Figure 6. Washer Hose and Nozzle.Figure 7. Reservoir Bracket.Figure 9. Windshield Washer Reservoir.WINDSHIELD WASHER RESERVOIR REPLACEMENT - ContinuedDELUXE HEATER A/C MAINTENANCEFigure 1. End Cap Covers and Retaining Hardware.Figure 2. A/C Hose Connections on Evaporator.Figure 4. Wiring Harness, Heater Hoses, Drain Hose, and Retaining Hardware on Back of ROPS.Figure 5. Case, Drain Hoses, and Retaining Hardware.DELUXE HEATER A/C MAINTENANCE - ContinuedFigure 7. Deluxe Heater A/C Assembly.DELUXE HEATER A/C MAINTENANCE - ContinuedFigure 8. A/C Evaporator Core and Heater Core.DELUXE HEATER A/C MAINTENANCE - ContinuedFigure 9. A/C Evaporator Core and Heater Core.DELUXE HEATER A/C MAINTENANCE - ContinuedFigure 10. Deluxe Heater A/C.Figure 11. Deluxe Heater A/C Assembly Installation.Figure 13. O-rings on A/C Hose Fittings.Figure 15. End Cap Covers and Retaining Hardware.Figure 16. Wiring Harness, Heater Hoses, Drain Hose, and Retaining Hardware on Back of ROPS.ENGINE COMPARTMENT HOOD REPLACEMENTENGINE COMPARTMENT HOOD REPLACEMENT - ContinuedFigure 1. Engine Compartment Hood.Figure 2. Engine Compartment Hood Hardware.Figure 3. Engine Compartment Assembly.ENGINE COMPARTMENT HOOD REPLACEMENT - ContinuedEXHAUST EXTENSION TUBE REPLACEMENTFigure 1. Exhaust Pipe.EXHAUST EXTENSION TUBE REPLACEMENT - ContinuedHEADLINER DUCT ASSEMBLY MAINTENANCEFigure 2. Headliner Duct Assembly.Figure 4. Dome Light and Bezel.Figure 6. Dome Light and Lens.Figure 8. Round Vent, Bezel, and Headliner.Figure 9. Rectangular Vent and Headliner.Figure 10. Dome Light and Headliner.Figure 12. Dome Light and Bulb.Figure 14. Rectangular Vent and Headliner.Figure 15. Round Vent, Bezel, and Headliner.Figure 16. Headliner Duct Assembly.Figure 18. Interior Cab Mirrors.ROPS TILTING OPERATIONFigure 2. ROPS Bolts.Figure 4. ROPS Tilting.Figure 5. ROPS Latch Lever.Figure 6. Closing ROPS.Figure 7. ROPS Bolts.A/C SWITCH REPLACEMENTFigure 1. A/C Switch.A/C PRESSURE SWITCH REPLACEMENTFigure 1. Floor Plate.A/C PRESSURE SWITCH REPLACEMENT - ContinuedAIR FILTER RESTRICTION SWITCH REPLACEMENTFigure 1. Air Filter Restriction Switch.AIR FILTER RESTRICTION SWITCH REPLACEMENT - ContinuedCOOLANT TEMPERATURE SENSOR REPLACEMENTFigure 1. Coolant Temperature Sensor.COOLANT TEMPERATURE SENSOR REPLACEMENT - ContinuedBACKUP ALARM REPLACEMENTFigure 1. Backup Alarm.BACKUP ALARM PRESSURE SWITCH REPLACEMENTBACKUP ALARM PRESSURE SWITCH REPLACEMENT - ContinuedFigure 2. Backup Alarm Pressure Switch.BATTERIES REPLACEMENTFigure 1. Battery Compartment.Figure 2. Battery Compartment.BATTERIES REPLACEMENT - ContinuedBATTERY POWER DISCONNECTFigure 1. Battery Compartment.BATTERY POWER DISCONNECT - ContinuedBATTERY CABLES REPLACEMENTFigure 1. Battery Cables and Single-Point Power Distribution Block.Figure 2. NATO Plug Connection.Figure 4. 100 Amp Fuse.Figure 6. Battery Cables and Single-Point Power Distribution Block.Figure 7. 100 Amp Fuse.Figure 9. Power Equalizer Connections.BATTERY CABLES REPLACEMENT - ContinuedBLOWER SWITCH REPLACEMENTFigure 1. Blower Switch Knob.BLOWER SWITCH REPLACEMENT - ContinuedCAB WIRING HARNESS REPLACEMENTFigure 1. ROPS Bolts Removal.Figure 3. Access Cover.Figure 5. Bulkhead Connectors.Figure 6. Cab Wiring Harness (RH Leg).Figure 7. Cab Wiring Harness (LH Leg).Figure 8. ROPS Interior Front.Figure 9. ROPS Front Interior.Figure 10. Cab Wiring Harness (LH Leg).Figure 11. Cab Wiring Harness (RH Leg).Figure 12. Bulkhead Connectors.Figure 14. Access Cover.Figure 16. ROPS Bolts Installation.CHASSIS WIRING HARNESS REPLACEMENTFigure 1. Rear Access Doors.Figure 2. Fuel Sender Wiring.Figure 3. Rear Door Chassis Wiring.Figure 4. Horn Wiring.Figure 6. Hydraulic Pump Wiring.Figure 7. Fuse Panel.Figure 8. Left Joystick Support.Figure 9. Left Joystick Support Connection.Figure 11. Left Joystick Support Connection.Figure 12. Brake Pilot Valve Connections.Figure 14. Occupant Presence Switch Connection.Figure 16. Single Point Power Distribution Block Connection.Figure 18. Hydraulic Filter Connection.Figure 20. Hydraulic Filter Connection.Figure 21. Single Point Power Distribution Block Connection.Figure 23. Right Hand Joystick Connection.Figure 25. Chassis Harness Connections.Figure 27. Left Joystick Support Connection.Figure 28. Protective Cover.Figure 30. Left Joystick Support.Figure 31. Fuse Panel.Figure 32. Hydraulic Pump Wiring.Figure 33. Rear Door Chassis Wiring.Figure 34. Horn Wiring.Figure 36. Fuel Sender Wiring.Figure 37. Rear Access Doors.DOOR AND JUMPER WIRING HARNESS REPLACEMENTFigure 1. Front Access Door Jumper Wiring.Figure 2. Floor Access Plate.Figure 3. Windshield Washer Reservoir Wiring.Figure 4. Floor Access Plate.Figure 5. Front Access Door Jumper Wiring.ENGINE OIL PRESSURE SENSOR REPLACEMENTFigure 1. Engine Oil Pressure Sensor.ENGINE OIL PRESSURE SENSOR REPLACEMENT - ContinuedENGINE WIRING HARNESS REPLACEMENTFigure 2. Engine Wiring Harness Connector.Figure 3. Clamps.Figure 4. Alternator Wiring.Figure 5. Engine Ground Stud.Figure 7. Air Filter Restriction Sensor Connector.Figure 9. Coolant Temperature Sending Unit (Parts Removed for Clarity).Figure 10. Coolant Temperature Sending Unit (Parts Removed for Clarity).Figure 11. Electrical Connector at Fuel Injection Pump.Figure 13. Right Side Engine Wiring.Figure 15. Alternator Wiring.Figure 16. Clamps.Figure 17. Engine Wiring Harness Connector.Figure 18. Rear Access Doors.FUEL LEVEL SENDER REPLACEMENTFigure 1. Fuel Level Sender.FUEL LEVEL SENDER REPLACEMENT - ContinuedFUEL INJECTION PUMP WIRING HARNESS REPLACEMENTFigure 1. Fuel Injection Pump Wiring Harness Removal.FUEL INJECTION PUMP WIRING HARNESS REPLACEMENT - ContinuedHORN REPLACEMENTFigure 1. Horn.Figure 2. Horn.HVAC TEMPERATURE CONTROL SWITCH REPLACEMENTFigure 1. HVAC Temperature Control Switch.HVAC TEMPERATURE CONTROL SWITCH REPLACEMENT - ContinuedHVAC AND A/C CLUTCH WIRING HARNESSES REPLACEMENTFigure 1. HVAC Wiring Harness Connector.Figure 2. Cover Removal.Figure 3. HVAC Wiring Harness.Figure 5. Floor Plate.Figure 6. ROPS Bolts Removal.Figure 8. HVAC Wiring Harness.Figure 10. HVAC Wiring Harness.Figure 11. Friction Catch Stud.Figure 13. Floor Plate.Figure 15. HVAC Wiring Harness.Figure 16. Cover Installation.Figure 17. HVAC Wiring Harness Connector.Figure 18. AC Clutch Connector.Figure 19. AC Clutch Connector.Figure 20. HVAC Wiring Harness and A/C Clutch Harness Leads.INSTRUMENT PANEL REPLACEMENTFigure 2. Back of Instrument Panel.INSTRUMENT PANEL REPLACEMENT - ContinuedNATO SLAVE RECEPTACLE REPLACEMENTFigure 1. Battery Compartment.NATO SLAVE RECEPTACLE REPLACEMENT - ContinuedPOWER EQUALIZER (12-TO-24V) REPLACEMENTFigure 1. Battery Compartment.POWER PLUG OUTLET REPLACEMENTFigure 2. Power Plug Outlet.POWER PLUG OUTLET REPLACEMENT - ContinuedFigure 3. Power Plug Outlet.Figure 4. Joystick Console.CHARGING SYSTEM PROTECTION RESISTOR REPLACEMENTFigure 1. Engine Compartment.SINGLE POINT POWER DISTRIBUTION BLOCK REPLACEMENTFigure 1. Engine Compartment.GRID HEATER AND STARTER RELAYS REPLACEMENTFigure 1. Grid Heater and Starter Relays.GRID HEATER AND STARTER RELAYS REPLACEMENT - ContinuedHYDRAULIC OIL TEMPERATURE SENDER REPLACEMENTHYDRAULIC OIL TEMPERATURE SENDER REPLACEMENT - ContinuedFigure 2. Hydraulic Oil Temperature Sender.REAR (TAIL) POSITION LAMP MAINTENANCEFigure 1. Rear (Tail) Position Lamp.Figure 3. Rear (Tail) Position Lamp.Figure 5. Rear (Tail) Position Lamp.FRONT/SIDE WORK LIGHTS REPLACEMENTFigure 1. Front Work Light.FRONT/SIDE WORK LIGHTS REPLACEMENT - ContinuedREAR WORK LIGHT REPLACEMENTFigure 1. Rear Work Light.WORK LIGHTS SWITCH REPLACEMENTFigure 2. Work Lights Switch Connector.Figure 4. RH Console.AUGER REPAIRFigure 1. Auger Drive Removal.Figure 2. Auger Hoses and Mounting Removal.AUGER REPAIR - ContinuedFigure 3. Auger Hoses and Mounting Installation.Figure 4. Auger Drive Installation.ATTACHMENT CONTAINER REPAIRFigure 2. Ratchet-Type Strap.Figure 3. Access Door and Mounting Screws.ATTACHMENT CONTAINER REPAIR - ContinuedHAMMER REPAIRFigure 1. Hoses and Fittings.Figure 3. Gas Valve Assembly.Figure 4. Hammer Assembly.Figure 5. Hammer and Bracket.Figure 6. Hammer and Frame.Figure 8. Gas Valve Assembly.Figure 10. Hose Cushion.Figure 11. Hoses.Figure 12. Inlet Fitting and Cap.Figure 14. Charging Hammer.Figure 15. Gas Valve Assembly.PALLET FORKS REPAIRFigure 2. Tine Removal.Figure 3. Locking Lever.Figure 5. Locking Lever Assembly.PALLET FORKS REPAIR - ContinuedFigure 6. Spring and Pin Assembly.Figure 7. Locking Lever and Roll Pin Installation.Figure 8. Pallet Fork Assembly.BUCKET REPAIRFigure 1. Hydraulic Cover.Figure 2. Bucket Hoses.Figure 3. Upper Cylinder.Figure 4. Cylinder Hoses.Figure 6. Clamshell Pivot Pin.Figure 8. 90 Elbows.Figure 9. 90 Elbows.Figure 11. Clamshell Pivot Pin.Figure 13. Cylinder Hoses.Figure 15. Bucket Hoses.BUCKET REPAIR - ContinuedMECHANICAL GENERAL MAINTENANCE INSTRUCTIONSRELIEVING HYDRAULIC SYSTEM PRESSURERELIEVING HYDRAULIC SYSTEM PRESSURE CONTINUEDCLEANING INSTRUCTIONS CLEANING AND FLUSHING HYDRAULIC SYSTEMCleaning Hydraulic SystemFlushing Water from Hydraulic SystemCLEANING HYDROSTATIC SYSTEMCLEANING HOSES, TUBES, AND FITTINGSINSPECTION INSTRUCTIONSREPAIR INSTRUCTIONS CONTINUEDSTANDARD TOOL REQUIREMENTSFLUID DISPOSALELECTRICAL GENERAL MAINTENANCE INSTRUCTIONSFigure 1. Splicing Wires.Figure 2. Ring Terminal Repair.Figure 3. Military Connector Repair.MULTIMETER USAGERELAY INSPECTION AND TESTINGOPEN HARNESS TESTOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedOPEN HARNESS TEST - ContinuedTORQUE LIMITSTable 1. Torque Limits - SAE Standard Fasteners.Table 2. Torque Limits - Metric Fasteners.Table 3. 37 Degree Flare Fitting.Table 4. Straight Thread with O-Ring.Table 6. O-Ring Face Seal End.Table 8. Pipe Fitting.SCHEMATICSComponent Specifications.Connector Parameter Namin ConventionColor AbbreviationsHVACHandle ConnectionsEngine, Starting and Charging SystemEngine - KSB Cold Start CircuitPower CenterPower CenterBulkhead ConnectionsRH ConsoleFrame 19. Miscellaneous Circuits.Backup AlarmChassis Harness SplicesChassis Harness SplicesCab Harness SplicesDoor HarnessLightsLH ConsoleCHAPTER 5. SUPPORTING INFORMATIONREFERENCESREFERENCES - ContinuedMAINTENANCE ALLOCATION CHART (MAC) INTRODUCTIONMAINTENANCE FUNCTIONSEXPLANATION OF COLUMNS IN THE MACEXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTSMAINTENANCE ALLOCATION CHART (MAC)Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 1. Maintenance Allocation Chart (MAC) for Skid Steer Loader - Continued.Table 2. Tools and Test Equipment for the Skid Steer Loader.Table 2. Tools and Test Equipment for the Skid Steer Loader - Continued.Table 3. Remarks for the Skid Steer Loader.EXPENDABLE AND DURABLE ITEMS LISTTable 1. Expendable and Durable Items List.Table 1. Expendable and Durable Items List - Continued.Table 1. Expendable and Durable Items List - Continued.