TM 5-3805-255-14
0030
CLEANING AND INSPECTION
00030
1. Clean and inspect all components IAW General Maintenance Instructions (WP 0019).
2. Inspect air intake system for loose bolts, nuts, or any foreign material.
3. Inspect exhaust manifold for debris or damage. Clean or replace exhaust manifold (WP 0026).
4. Inspect oil drain tube and clean or replace if necessary.
5. Inspect oil inlet tube for dirt, clogging, or deterioration.
6. Inspect exhaust manifold for flatness.
END OF TASK
INSTALLATION
00030
NOTE
Apply antiseize compound to exhaust manifold studs.
1. Install new gasket (Figure 1, Item 12), turbocharger (Figure 1, Item 3), and four nuts (Figure 1, Item 11) on
exhaust manifold (Figure 1, Item 9). Torque nuts to 35 lb-ft (47 Nm).
2. Install seal (Figure 1, Item 14) and seal ring (Figure 1, Item 13) into exhaust sleeve (Figure 1, Item 2).
3. Insert exhaust elbow (Figure 1, Item 1) into exhaust sleeve (Figure 1, Item 2) and turbocharger (Figure 1,
Item 4).
4. Connect oil outlet tube (Figure 1, Item 10) to turbocharger (Figure 1, Item 3).
5. Add four to five ounces of oil (WP 0016) into oil inlet tube (Figure 1, Item 4) opening on top of turbocharger
(Figure 1, Item 3).
6. Connect oil inlet tube (Figure 1, Item 4) to turbocharger (Figure 1, Item 3).
7. Connect air discharge hose (Figure 1, Item 6) to turbocharger (Figure 1, Item 3) and secure with clamp (Figure
1, Item 5).
8. Connect air inlet hose (Figure 1, Item 8) to turbocharger (Figure 1, Item 3) and secure with clamp (Figure 1,
Item 7).
9. Install exhaust elbow (Figure 1, Item 1), four washers (Figure 1, Item 15), bolts (Figure 1, Item 16), and two
nuts (Figure 1, Item 17) on exhaust manifold (Figure 1, Item 9). Torque nuts to 35 lb-ft (47 Nm).
10. Install muffler (WP 0035).
END OF TASK
END OF WORK PACKAGE
0030-3/(4 blank)
