TABLE
OF
CONTENTS
PAGE
SUBJECT
DESCRIPTION
Principles of Operation ..................................................................................................................................
4
5
General Description ..................................................................................................................................
6
Model Description ............................................................................................................................................
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
Engine Model and Serial Number Designation..........................................................................................
8
Built-In Parts Book ............................................................................................................................................
Engine Views .........................................................................................................................................................
9
ENGINE SYSTEMS
Fuel System ...........................................................................................................................................................
13
16
Air System ...........................................................................................................................................................
22
Lubricating System ..............................................................................................................................................
26
Cooling System .................................................................................................................................................
ENGINE EQUIPMENT
31
Instrument Panel, Instruments and Controls ........................................................................................................................
32
Engine Protective Systems ........................................................................................................................
stem ........................................................................................................................
38
Electrical Starting
40
Hydraulic Starting System ........................................................................................................................
44
Cold Weather Starting Aids ........................................................................................................................
Governors ........................................................................................................................
46
Transmissions ........................................................................................................................
47
OPERATING INSTRUCTIONS
Engine Operating Instructions ........................................................................................................................
53
A.C. Power Generator Set Operating' Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
LUBRICATION AND PREVENTIVE MAINTENANCE
61
Lubrication and Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
Fuels, Lubricants and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE TUNE- UP PROCEDURES
E n g i n e Tune-U Procedures ........................................................................................................................
87
88
Exhaust Valve Clearance Adjustment ...........................................................................................................
90
Timing Fuel Injector ...........................................................................................................................................
Limiting Speed Mechanical Governor Adjustment (6, 8 and 12V) .......................................................
90
Limiting Speed Mechanical Governor Adjustment (16V) .......................................................................
98
Limiting Speed Mechanical Governor (Fast Idle Cylinder) ....................................................................
105
Variable Speed Mechanical Governor Adjustment (6, 8 and 12V) ......................................................
107
Variable Speed Mechanical Governor Adjustment (16V) .........................................................................
112
Supplementary Governing Device Adjustment .............................................................................................
117
121
Variable Speed Hydraulic Governor Adjustment (6, 8 and 12V) ..........................................................
126
Variable Speed Hydraulic Governor Adjustment (16V) ............................................................................
132
Limiting Speed Hydraulic Governor Adjustment (16V) ............................................................................
140
Hydraulic Governor (EG-B Electric) Adjustment (6, 8 and 12V) .........................................................
145
Mechanical Output Shaft Governor and Linkage Adjustment ..............................................................
148
Hydraulic Output Shaft Governor and Linkage Adjustment ...................................................................
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151
BUILT- IN PARTS BOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
155
OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
177
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
