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Torque Converter Disassembly
Torque Converter Assembly-Continued

Field Maintenance Manual 2 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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TM 5-3805-291-23-2
TRANSMISSION AND TORQUE CONVERTER REPLACEMENT - CONTINUED
0204 00
CLEANING AND INSPECTION
WARN I N G
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxic
material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in
well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to do so may
result in injury or death to personnel.
Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure
when drying parts with compressed air. DO NOT direct compressed air against human skin. Make
sure air stream is directed away from user and other personnel in the area. To prevent injury, user
must wear protective goggles or face shield. Failure to follow this warning may result in injury to per-
sonnel.
1.
Clean all parts and surfaces with solvent cleaning compound.
2.
Dry parts with compressed air.
3.
Inspect all parts for damage, wear, pitting, cracks, or corrosion and replace if necessary.
INSTALLATION
0204 00
Torque Converter Assembly
1.
Install coupling (53) and cap (52).
2.
Install new O-ring (50) and plug (51).
3.
Install bearing (49) and gear (48).
4.
Install shaft (47), washer (46), and bolt (45).
5.
Install housing (44), eight washers (43) and bolts (42).
6.
Install new preformed packing (41), new O-ring (40), and ring (39) on torque converter (37).
7.
Install torque converter (37) in housing (38).
8.
Install gear (36), retainer (35), and bolt (34) on torque converter (37).
0204 00-12


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