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BOOM CYLINDER OVERHAUL - Continued
HYDRAULIC TANK/RESERVOIR REPAIR

Maintenance Manual For Loader, Scoop Type, Ded 4 X 4, Articulated Frame Steer, 4.5 To 5 Cu. Yd.
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TM 5-3805-255-14
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ASSEMBLY CONTINUED
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19. Install six new lockwashers (Figure 2, Item 21), new bolts (Figure 2, Item 22), and end cover (Figure 2, Item
20) on boom cylinder (Figure 2, Item 1).
20. Manually extend rod sharply several times, driving piston against cap assembly. This will cause segmented
lockring to seat properly.
21. Torque six bolts (Figure 2, Item 22) evenly to 35 lb-ft (47 Nm).
Figure 2. Boom Cylinder.
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22. Install cylinder on loader (WP 0082).
23. After installing cylinder on loader, start engine and allow hydraulic oil to reach operating temperature. Cycle
cylinder several times.
24. Retorque cylinder bolts with cylinder under pressure evenly to 35 lb-ft (47 Nm).
25. Check for leaks at all connections made. Check boom cylinder for proper operation.
END OF TASK
END OF WORK PACKAGE
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