TM 5-3805-262-34
4-3. TRANSMISSION MAINTENANCE (CONT)
f. High Range Clutch and Transfer Gear.
This task covers removal, disassembly,
cleaning, inspection and repair, reassembly, and installation of high range clutch
and transfer gear.
TOOLS: No. 1 Common Organizational Maintenance Tool Kit
Screwdrivers, two
Retaining ring pliers
Safety glasses
Torque wrench, 1/2 inch drive
Mechanical puller kit
Hand hammer, 16 ounces
Automotive Mechanic’s Tool Kit
Socket wrench set, 1/2 inch drive
Drive pin punch, 3/8 inch point
Hand hammer, 8 ounces
Pry bars, two
Pocket knife
Machinist’s steel rule
Cold chisel, 3/4 inch
Wood blocks, two, 2 by 4 by 8 inches
Hydraulic press
Rod, 5/8 inch diameter
Rod, 1-1/16 inches diameter
Sleeve, 7/8 inch inside diameter
Sleeve, 1-1/2 inches inside diameter
Sleeve, 3-1/4 inches inside diameter
Channel lock pliers
Bore gage
Micrometer, zero to 5 inches
Straight edge
MATERIALS/PARTS: Clean cloths (Appendix C, item 1)
Cleaning solvent P-D-680 (Appendix C, item 2)
Lubricating oil (Appendix C, item 15)
Oil-soluble grease (Appendix C, item 26)
Transmission gasket kit (FSCM 73342 PN 6838897)
NOTE
PRELIMINARY PROCEDURE: Front cover removed (page 4-136).
REMOVAL (SHEET 1 OF 2)
(1)
(2)
(3)
Use hammer and chisel to bend six
lock tabs (2) away from heads of
capscrews (1).
Remove six capscrews (1) and lock
tabs (2). Discard lock tabs.
Using two screwdrivers, pry and
lift high range piston housing
assembly (4 thru 12) from transfer
gear (23).
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