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CYLINDER HEAD REPLACEMENT - CONTINUED
CYLINDER HEAD REPLACEMENT - CONTINUED

Field Maintenance Manual 2 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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TM 5-3805-291-23-2
CYLINDER HEAD REPLACEMENT - CONTINUED
0172 00
INSTALLATION - CONTINUED
N OT E
Lubricate the bores for the cup plugs with 6V-6640 Sealant prior to installing the cup plugs.
The cup plugs are measured from the head face to the top edge of the plug. Depth of installation should
be 0.049 0.010 in. (1.25 0.25 mm).
Minimum permissible thickness of cylinder head is 6.4901 in. (164.85 mm).
Maximum permissible thickness of cylinder head is 6.502 in. (165.15 mm).
The flatness of the cylinder head should be within 0.006 in. (0.15 mm). The flatness should also be a
maximum of 0.002 in. (0.05 mm) for any 5.906 in. (150.00 mm) span.
5.
Install new gasket (44) on oil tube (43).
6.
Place oil tube (43) on turbocharger (40) and install two washers (42) and bolts (41) on oil tube (43).
7.
Install new gasket (39) on oil tube (38).
8.
Place oil tube (38) on turbocharger (40) and install two washers (37) and bolts (36) on oil tube.
427-C0544
0172 00-8


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