TM 5-3805-291-23-2
FRONT CHASSIS WIRING HARNESS REPLACEMENT - CONTINUED
0197 00
REMOVAL
WARN I N G
Ensure battery cables are disconnected before performing this task. Failure to follow this warning may
result in injury to personnel or damage to equipment.
N OT E
Note location of all tiedown straps and fasteners to ensure correct installation.
Tag wires prior to removal to ensure correct installation.
Nuts, bolts, and components in illustrations removed for clarity.
1.
Disconnect front wiring harness (1) from chassis wiring harness (2).
2.
Remove 24 tiedown straps (3) from front wiring harness (1). Discard tiedown straps.
3.
Disconnect wiring harness (1) from lighting harness connector (4).
4.
Disconnect wiring harness (1) from tilt harness connector (5).
5.
Disconnect wiring harness (1) from two horns (6).
6.
Disconnect wiring harness (1) from lift position sensor (7).
7.
Disconnect wiring harness (1) from quick coupler harness connector (8).
8.
Disconnect wiring harness (1) from front axle temperature sensor (9).
9.
Disconnect wiring harness (1) from tilt cylinder anti-drift sensor (10).
10.
Disconnect wiring harness (1) from tilt and lift solenoid (11).
11.
Disconnect wiring harness (1) from pilot solenoid (12).
12.
Remove two bolts (13), washers (14), plate (15), and clamp (16) from front wiring harness (1).
13.
Remove two bolts (17), washers (18), plate (19), and clamp (20) from front wiring harness (1).
14.
Remove bolt (21), washer (22), and clip (23) from machine.
15.
Remove bolt (24), washer (25), and clip (26) from machine.
16.
Remove nut (27), two washers (28), clip (29), and washer (30) from machine.
17.
Remove three nuts (31), washers (32), clips (33), and washers (34) from machine.
18.
Remove six nuts (35), washers (36), clips (37), and washers (38) from machine.
19.
Remove nut (39) and washer (40) from machine.
20.
Remove nut (41) and washer (42) from machine.
21.
Remove two nuts (43) and washers (44) from machine.
22.
Remove nut (45) and washer (46) from machine.
23.
Remove front wiring harness (1) from machine.
0197 00-2
