TM 5-3805-255-14
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INSTALLATION CONTINUED
00026
4. Install four new gaskets (Figure 4, Item 14), exhaust manifold (Figure 4, Item 27), 10 washers (Figure 4, Item
25), and nuts (Figure 4, Item 24) on cylinder head (Figure 4, Item 15).
5. Torque nuts (Figure 4, Item 24) to 75 lb-ft (102 Nm).
6. Install exhaust pick-up tube fitting (Figure 4, Item 15) on exhaust manifold (Figure 4, Item 27).
7. Install turbocharger (Figure 4, Item 1), four washers (Figure 4, Item 10) and nuts (Figure 4, Item 9) on exhaust
manifold (Figure 4, Item 27).
8. Install air discharge elbow (Figure 4, Item 23) in hose (Figure 4, Item 28).
9. Install four washers (Figure 4, Item 22), bolts (Figure 4, Item 21), and air hose bracket (Figure 4, Item 20) on
intake manifold (Figure 4, Item 26).
10. Install two hose clamps (Figure 4, Item 2) on hose (Figure 4, Item 28).
11. Install new gasket (Figure 4, Item 18), two washers (Figure 4, Item 17), bolts (Figure 4, Item 16), and drain
tube (Figure 4, Item 19) on turbocharger (Figure 4, Item 1).
12. Install clamp (Figure 4, Item 30) and inlet hose (Figure 4, Item 29) on turbocharger (Figure 4, Item 1).
13. Install new gasket (Figure 4, Item 6), oil inlet tube (Figure 4, Item 3), two washers (Figure 4, Item 5), and bolts
(Figure 4, Item 4) on turbocharger (Figure 4, Item 1).
NOTE
Exhaust sleeve is held loosely between exhaust elbow and turbine housing. Sleeve must
be held as exhaust elbow is installed to prevent sleeve from dropping.
14. Install exhaust sleeve (Figure 4, Item 7), turbocharger exhaust elbow (Figure 4, Item 8), four bolts (Figure 4,
Item 13), four washers (Figure 4, Item 12), and two nuts (Figure 4, Item 11) on exhaust manifold (Figure 4, Item
27).
H100C-0871
Figure 4. Turbocharger Connections and Manifold.
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15. Install exhaust pipe and muffler (WP 0035).
END OF TASK
END OF WORK PACKAGE
0026-6