TM 5-3805-255-14
0026
REMOVAL
00026
WARNING
Manifolds may be hot. Allow engine to cool before removing manifolds. Failure to follow
this warning may result in injury to personnel.
NOTE
Exhaust sleeve is loosely held between exhaust elbow and turbine housing. Sleeve must
be held as elbow is removed, to prevent sleeve from dropping.
1. Remove two nuts (Figure 1, Item 11), four washers (Figure 1, Item 12), four bolts (Figure 1, Item 13),
turbocharger exhaust elbow (Figure 1, Item 8), and sleeve (Figure 1, Item 7) from exhaust manifold (Figure 1,
Item 27).
2. Remove two bolts (Figure 1, Item 4), washers (Figure 1, Item 5), oil inlet tube (Figure 1, Item 3), and gasket
(Figure 1, Item 6) from turbocharger (Figure 1, Item 1). Discard gasket.
3. Remove clamp (Figure 1, Item 30) and inlet hose (Figure 1, Item 29) from turbocharger (Figure 1, Item 1).
4. Remove two bolts (Figure 1, Item 16), washers (Figure 1, Item 17), drain tube (Figure 1, Item 19), and gasket
(Figure 1, Item 18) from turbocharger (Figure 1, Item 1). Discard gasket.
5. Disconnect two clamps (Figure 1, Item 2) and hose (Figure 1, Item 28) from turbocharger (Figure 1, Item 1)
and air discharge elbow (Figure 1, Item 23).
6. Remove four bolts (Figure 1, Item 21), washers (Figure 1, Item 22), air hose bracket (Figure 1, Item 20), and
air discharge elbow (Figure 1, Item 23) from intake manifold (Figure 1, Item 26).
7. Disconnect exhaust pick-up tube fitting (Figure 1, Item 15) from exhaust manifold (Figure 1, Item 27).
8. Remove four nuts (Figure 1, Item 9), washers (Figure 1, Item 10), and turbocharger (Figure 1, Item 1) from
exhaust manifold (Figure 1, Item 27).
9. Remove 10 nuts (Figure 1, Item 24), washers (Figure 1, Item 25), exhaust manifold (Figure 1, Item 27), and
four gaskets (Figure 1, Item 14) from cylinder head. Discard gaskets.
0026-2
