TM 5-3805-262-205-3. STARTER MAINTENANCE a. S t a r t e r .This task covers removal, cleaning, inspection and repair, and in-stallation of starter and its associated cables and ground wire.TOOLS: No. 1 Common Organizational Maintenance Tool KitCombination box and open end wrench setSocket wrench set, 3/8 inch driveTorque wrench, 1/2 inch driveTorque wrench, 3/8 inch drive, 200 lb-in capacityAutomotive Mechanic’s Tool KitSocket wrench set, 1/2 inch driveMATERIALS/PARTS: Clean cloths (Appendix C, item 1)Cleaning solvent P-D-680 (Appendix C, item 2)Detergent (Appendix C, item 3)Insulation tape (Appendix C, item 5)Isopropyl alcohol (Appendix C, item 15)Electrical cleaner (Appendix C, item 19)Electrical sealer (Appendix C, item 20)NOTEPRELIMINARY PROCEDURE: Left front side panel removed (page 9-14) andbattery ground cable disconnected (page 5-148).REMOVAL (SHEET 1 OF 2)(1)Loosen and remove nut (1) and lock washer (2) and disconnect cable (3)from terminal S of solenoid.(2)Loosen and remove nut (4) and lock washer (5) and d7, and 8) from solenoid BAT terminal.(3) Remove nut (9) and lock washer (10) and disconnect(12) from starter ground terminal.( 4 ) I f n e c e s s a r y t o r e p l a c e c a b l e ( 3 o r 6 ) , r e m o v e c a bl(a) Remove engine left rear side panel (page 9-14).isconnect cables (6,cable (11) and wiree as follows:( b ) A t r e l a y a n d c i r c u i t b r e a k e r b r a c k e t,l o c a t e s t a r t e r r e l a y ( t h e 4 - t e r m i-nal relay). At two large terminals, remove two nuts (20) and disconnectcables (3 and 6) from starter relay terminals.(c) At battery and solenoid cables near starter, cut and remove three ties t r a p s ( 1 9 ). Remove cables (3 and 6) from loader and discard tie straps.(5) If necessary to replace starter ground wire (12), remove wire as follows:(a) At engine oil cooler, remove capscrew (21) and lock washer (22) and dis-connect wire (12).(b) At battery and solenoid cables near starter, cut and remove three tiestraps (23). Remove wire (12) from loader and discard tie straps.5-16
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business