TM 5-3805-262-20
5-3. STARTER MAINTENANCE (CONT)
a. S t a r t e r ( c o n t ) .
INSTALLATION (SHEET 1 OF 2)
(1)
Install wire (12), if removed, as follows:
(a) At engine oil cooler, connect wire (12) with lock washer (22) and cap-
screw (21). Tighten capscrew to 80 to 96 lb-ft.
( b ) R o u t e w i r e ( 1 2 ) t o s t a r t e r .
( c ) A t b a t t e r y a n d s o l e n o i d c a b l e s n e a r s t a r t e r , i n s t a l l t h r e e n e w t ie
straps (23) at locations noted during removal.
( 2 ) I n s t a l l c a b l e ( 3 o r 6 ) , i f r e m o v e d , a s f o l l o w s:
( a ) A t r e l a y a n d c i r c u i t b r e a k e r b r a c k e t , l o c a t e s t a r t e r r e l a y ( t h e 4 - t e r m i -
nal relay). At two large terminals, connect cables (3 and 6); then
install two nuts (20) and tighten to 35 lb-in.
(b) Route cables (3 and 6) to starter solenoid.
( c ) A t s o l e n o i d c a b l e s n e a r s t a r t e r , i n s t a l l t h r e e n e w t i e s t r a p s ( 1 9 ) at
locations noted during removal.
( d ) I n s t a l l e n g i n e l e f t r e a r s i d e p a n e l ( p a g e 9 - 1 7 ).
(3) Position starter (17) with gasket (18) on engine flywheel housing.
NOTE
In following step, install the long capscrew (13) at location noted dur-
ing removal.
(4)
(5)
(6)
(7)
(8)
5-22
Install and tighten three capscrews (13 and 14), lock washers (15), and
washers (16).
Connect wire (12) and cable (11) to starter ground terminal.
A t s t a r t e r g r o u n d t e r m i n a l , i n s t a l l l o c k
nut to 20 to 25 lb - ft.
Connect cables (6, 7, and 8) to solenoid
washer (10) and nut (9). Tighten
BAT terminal.
Install lock washer (5) and nut (4). Tighten nut to 20 to 25 lb-ft.
