TM 5-3805-262-205-8. SENDING UNITS AND WARNING SWITCHES MAINTENANCE (CONT) f. N e u t r a l S t a r t S w i t c h ( c o n t ).INSPECTION, TESTING, AND REPAIR(1) Inspect wiring harness terminals (1 and 7) wires for cracked or brokeninsulation or broken wire strands at connection to terminal. Repaircracked or broken insulation by applying insulation tape to area. If bro-ken wire strands are seen, cut wire as close to terminal as possible.Strip 1/4 inch insulation from end of wire taking care not to cut throughwire then crimp new terminal securely onto wire.(2)I n s p e c t n e u t r a l s t a r t s w i t c h ( 8 ) f orcracks, breaks, damaged threads, distor-t i o n, or other damage. Connect multimeterbetween switch terminals as shown and checkthat multimeter indicates open circuit.Push switch ball using thumb and check thatm u l t i m e t e r i n d i c a t e s c o n t i n u i t y , t h e n d i s-connect multimeter. Replace switch if anyof the above conditions are observed or ifproper indications are not obtained on mul-t i m e t e r.( 3 ) I n s p e c t r e m a i n i n g p a r t s f o r c r a c k s , b r e a k s , d i s t o r t i o n , o r d a m a g edt h r e a d s;INSTALLATION (SHEET(1)(2)(3)(4)(5)(6)(7)P o s i t i on( 8 ).At rightreplace as necessary .1 OF 2)new gasket (9) over large threaded end of neutral start switchs i d e o f t r a n s m i s s i o n , a t c o n t r o l v a l v e , i n s t a l l n e u t r a l s t a rtswitch (8) with new gasket (9) and tighten.Connect wiring harness violet-black wire terminal (7) to neutral startswitch (8) terminal.Install lock washer (6) and nut (5) and tighten .Connect spade terminal (4) to remaining terminal at neutral start switch(8) and secure using lock washer (3) and nut (2).Connect wiring harness white wire spade terminal (1) to switch (8) spadeterminal (4) by grasping in your fingers, alining, then pushing togetherf i r m l y .Spray terminals (1, 4, and 7) with electrical cleaner and allow to airdry. Then spray terminals with electrical sealer.5-134
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