TM 5-3805-262-205-10. WIRING HARNESS MAINTENANCE (CONT)d. Cab Upper Wiring Harness (cont).REPAIR (SHEET 1 OF 2)NOTEIf necessary, carefully cut outer covering from wiring harness to exposew i r e s . I f d e f e c t i v e w i r e i s n o t a c c e s s i b l e f o r r e p a i r , o r i f w i r i n g h a r-n e s s i s b a d l y d a m a g e d , n o t i f y d i r e c t s u p p o r t m a i n t e n a n c e t o r e p l a cewiring harness.(1)(2)(3)( 4)(5)Repair cut or defective wire by cutting length of same gage and colorwire. Strip 1/4 inch insulation from end of wires taking care not to cutthrough wires. Splice ends of new wire to ends of harness wire using in-sulated splice connectors.Repair cracked or broken wire insulation by wrapping insulation tapearound damaged area of wire.Repair cut or frayed harness outer covering by wrapping insulation tapearound damaged area.Replace friction-type terminals by cutting harness wire as close to ter-minal as possible. Strip 1/4 inch insulation from end of wire taking carenot to cut through wire then crimp new terminal securely onto wire.Repair cab upper wiring harness connector as follows:( a)Remove contact with wire from connector as shown using contact removaltool to depress contact tabs. Cut wire as close to contact as pos-s i b l e .(b)Strip 1/4 inch insulationfrom end of wire takingcare not to cut throughwire. Crimp new contactsecurely onto wire.(c)Aline contact with connec-tor and push into connec-t o r u n t i l c o n t a c t t a bsc l i c k.( 6 ) A l i n e c o n n e c t o r w i t h c abwall cut out and pushconnector into positionu n t i l s i d e t a b s c l i c k .5-184
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