TM 5-3805-262-34
3-5. STARTER REPAIR
This task covers disassembly, cleaning, inspection, testing, repair, and reassembly
of starter.
TOOLS: No. 1 Common Organizational Maintenance Tool Kit
Safety glasses
Fixed open end wrench set
Retaining ring pliers
Screwdriver
Vise
Vise jaw caps
Multimeter
Socket head screw key set
Soldering gun
Torque wrench, 1/2 inch drive, 175 lb-ft capacity
Socket wrench set, 3/8 inch drive
Automotive Mechanic’s Tool Kit
Drive pin punch, 1/8 inch point
Drive pin punch, 1/4 inch point
Socket wrench set, 1/2 inch drive
No. 2 Common Organizational Maintenance Tool Kit
Torque wrench, 3/8 inch drive, 200 lb-in capacity
Armature tester
Remote starter switch
Hand-impact wrench
Ball-peen hammer
Machinist’s steel rule
Pry bar
Hydraulic press
Scriber
Sleeve
Batteries, two, 12 volts
Starting and Charging System Tester
MATERIALS/PARTS: Clean cloths (Appendix C, item 1)
Cleaning solvent P-D-680 (Appendix C, item 2)
Abrasive cloth (Appendix C, item 8)
Engine lubricating oil (Appendix C, item 15)
Solder (Appendix C, item 20)
Air-drying adhesive (Appendix C, item 34)
Bushing (FSCM 16764 PN 1894635)
Bushing (FSCM 16764 PN 1894637)
Gasket (FSCM 16764 PN 1945476)
Gasket (FSCM 16764 PN 1964857)
Seal (FSCM 16764 PN 1918047)
O-ring (FSCM 16764 PN 1894642)
O-ring (FSCM 16764 PN 1894643)
Plugs (FSCM 16764 PN 1978756)
Rubber plug (FSCM 16764 PN 1964402)
REFERENCE: TM 5-3805-262-20
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