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ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
SEALED CONNECTOR REPAIR

Field Maintenance Manual 1 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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TM 5-3805-291-23-1
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0022 00
MULTIPLE-PIN CONNECTOR IDENTIFICATION DIAGRAMS - CONTINUED
0022 00
427-C1857
CONNECTOR REPAIR
0022 00
N OT E
Perform this procedure for each
wire of connector.
Tag wires to aid in installation.
1.
Using pin removal tool, position tool over pin (1) and
push inward to retract two barbs of pin.
2.
Remove wire (2) with pin (1) attached, from rear of
connector (3).
427-C1858
3.
If damaged, remove pin (1) from wire (2) by cutting
through wire just behind pin.
N OT E
Perform steps 4 thru 6 only if pin was removed.
4.
Using wire stripping tool, strip insulation from wire (2) to expose proper length of metal strands (4).
5.
Using crimping tool, securely crimp tabs (5) of pin (1) over metal strands (4) of wire (2).
N OT E
The other two pin tabs may need to be crimped slightly to enter connector.
6.
Using crimping tool, crimp tabs (6) at rear of pin (1)
over insulation of wire (2).
427-C1859
7.
Push pin (1) into rear of connector (3) until fully seated.
0022 00-3


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