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MULTIPLE-PIN CONNECTOR IDENTIFICATION DIAGRAMS - CONTINUED
RECEPTACLE CONNECTOR REPAIR

Field Maintenance Manual 1 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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TM 5-3805-291-23-1
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0022 00
SEALED CONNECTOR REPAIR
0022 00
1.
Open hinged cover (7) of connector (8) for access to rear of connector.
N OT E
Perform this procedure for each wire of connector.
Tag wires to aid in installation.
2.
Using pin removal tool, position tool over pin (9) and
push inward to retract two barbs of pin.
3.
Remove wire (10), with pin (9) and seal (11) attached,
from rear of connector (8).
4.
If defective, remove pin (9) and seal (11) from wire
(10) by cutting through wire just behind seal.
427-C1860
N OT E
Perform steps 5 thru 8 only if pin and seal were removed.
5.
Position new seal (11) on wire (10).
6.
Using wire stripping tool, strip insulation from wire (10) to expose 1/8 in. (3 mm) length of metal strands (12).
7.
Using crimping tool, securely crimp tabs (13) of pin (9) over metal strands (12) of wire (10).
8.
Slide seal (11) next to pin (9) and crimp tabs (14) of pin over end of seal.
9.
Push pin (9) into rear of connector (8) until fully seated.
10.
Close hinged cover (7) of connector (8).
0022 00-4


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