10
TM 5-3805-291-23-2
STARTER REPLACEMENT
THIS WORK PACKAGE COVERS
Removal, Installation, Pinion Clearance Adjustment
INITIAL SETUP
Personnel Required
Maintenance Level
MOS 62B, Construction Equipment Repairer (2)
Unit
References
Tools and Special Tools
WP 0013 00
Tool kit, general mechanic's, automotive (Item 90,
Equipment Conditions
Hood opened (TM 5-3805-291-10)
Shop equipment, automotive maintenance and
Battery cables disconnected from batteries (WP
repair: organizational maintenance, common no.
1 (Item 70, WP 0232 00)
Drawings Required
Lifting equipment, 90-lb capacity
TM 5-3805-291-23P, Figure 48
Wrench, torque, click, ratcheting, 3/8" drive, 75 lb-
ft (Item 98, WP 0232 00)
Estimated Time to Complete Task
2.0 hr
Materials/Parts
Rag, wiping (Item 35, WP 0233 00)
Tag, marker (Item 43, WP 0233 00)
Locknut
Lockwasher
WARN I N G
Ensure battery cables are disconnected before performing this task. Failure to follow this warning may
result in injury to personnel or damage to equipment.
CAU T I ON
Always test starter before replacing it. Refer to Starting Motor Test (WP 0013 00). Failure to do so may
result in unnecessary replacement of starter.
N OT E
Tag wires prior to removal to ensure correct installation.
Wipe area clean around component before removal.