6
TM 5-3805-291-23-2
BATTERIES REPLACEMENT
THIS WORK PACKAGE COVERS
Removal, Installation
INITIAL SETUP
Equipment Conditions
Maintenance Level
Unit
Battery compartment door opened (TM 5-3805-
291-10)
Tools and Special Tools
Tool kit, general mechanic's, automotive (Item 90,
Ladder removed (WP 0134 00)
Lifting equipment, 150-lb capacity
Drawings Required
Materials/Parts
TM 5-3805-291-23P, Figure 68
Rag, wiping (Item 35, WP 0233 00)
Estimated Time to Complete Task
Personnel Required
MOS 62B, Construction Equipment Repairer (2)
1.2 hr
WARN I N G
To avoid injury, eye protection and acid-resistant gloves must be worn when working around batteries.
Do not smoke, use open flame, make sparks, or create other ignition sources around batteries. If a bat-
tery is giving off gases, it can explode and cause injury. Remove all jewelry such as rings, ID tags,
watches, and bracelets. If jewelry or a tool contacts a battery terminal, a direct short will cause instant
heating, damage to equipment, and injury to personnel.
Ensure battery disconnect switch is in OFF position before performing this task. Failure to follow this
warning may result in injury to personnel or damage to equipment.
Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes
contact with skin, eyes, or clothing, take immediate action to stop the corrosive burning effects. Failure
to follow these procedures may result in injury or death to personnel.
a.
Eyes. Flush with cold water for no less than 15 minutes and seek medical attention
immediately.
b.
Skin. Flush with large amounts of cold water until all acid is removed. Seek medical attention
as required.
c.
Internal. If corrosion or electrolyte is ingested, drink large amounts of water or milk. Follow
with milk of magnesia, beaten egg, or vegetable oil. Seek medical attention immediately.
d.
Clothing/Equipment. Wash area with large amounts of cold water. Neutralize acid with
baking soda or household ammonia.
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during
procedure. Ensure any lifting equipment used is in good condition and of suitable load capacity. Keep
clear of heavy parts supported only by lifting equipment. Failure to follow this warning may result in
injury or death to personnel.