TM 5-3805-291-23-2
PALLET FORKS REPAIR - CONTINUED
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ASSEMBLY
WARN I N G
Use extreme caution when handling heavy parts. Provide adequate support and use assistance during pro-
cedure. Ensure that any lifting equipment used is in good condition and of suitable load capacity. Keep
clear of heavy parts supported only by lifting equipment. Failure to follow this warning may result in injury
or death to personnel.
N OT E
Fork carriage weighs 1,920 lb (871 kg).
Tube weighs 260 lb (118 kg).
Apply a thin coat of clean oil to all O-rings prior to installation.
1.
Attach lifting equipment to fork carriage (51).
2.
Remove bolt (48), washer (49), and link bracket from pad (50). Repeat for opposite side.
3.
With assistance, carefully install tube (52), two tine guides (53), and tines (54) on pallet fork assembly.
4.
Position pad (50) on pallet fork assembly and install two washers (49) and bolts (48) on pad. Repeat for other side.
5.
Install cylinder (23) on pallet fork assembly.
427-C1378
6.
Install pin (47) and two new cotter pins (46) on cylinder (23).
7.
Install new O-ring (45) in fitting (44) and install fitting on cylinder (23).
8.
Install new O-ring (36) in hose (34) and connect hose to fitting (44).
9.
Install pin (43) and two new cotter pins (42) on pallet fork assembly.
10.
Tighten nut (39), washer (40), and bolt (41).
11.
Repeat steps 3, 7, and 8 for other cylinder (23).
12.
Position valve (26) on pallet fork assembly and install two bolts (38) on valve.
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