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PISTON COOLING JETS REPLACEMENT
EXHAUST MANIFOLD REPLACEMENT

Field Maintenance Manual 2 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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TM 5-3805-291-23-2
PISTON COOLING JETS REPLACEMENT - CONTINUED
0183 00
INSTALLATION
C AU T I O N
Special care must be taken not to bend piston cooling jets. Piston cooling jets are precision aligned with
coolant passage in pistons. Bent condition could result in engine damage.
N OT E
There is only one position for each cooling jet. Notch in bottom of piston allows clearance for piston cooling
jet when piston is at bottom dead center.
1.
Place six piston cooling jets (3) in position on piston caps (4).
2.
Install six washers (2) and bolts (1) on piston cooling jets (3).
N OT E
Ensure piston cooling jet is properly seated in cylinder block before applying torque.
3.
Tighten bolts (1) to 26 2 lb-ft (35 3 Nm).
427-C1026
4.
Install engine oil pan (WP 0181 00).
5.
Run engine until normal operating temperature is reached (TM 5-3805-291-10).
6.
Shut down engine (TM 5-3805-291-10).
7.
Check for leaks.
END OF WORK PACKAGE
0183 00-2


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