TM 5-3805-262-20
5-9. BATTERIES AND CABLES MAINTENANCE (CONT)
c. B a t t e r y C a b l e s ( c o n t ).
INSPECTION
( 1 ) I n s p e c t c a b l e s ( 5, 7, 8, 11, and 12) for cracked, broken, or frayed insu-
lation and broken or cut wire strands. Repair cracked or broken insula-
tion by applying insulation tape to area. If broken wire strands are
seen, replace cable.
(2)
Inspect remaining parts for cracks, breaks, deformation, distortion, or
s t r i p p e d t h r e a d s ; replace as necessary.
INSTALLATION (SHEET 1 OF 2)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Position cables (8 and 12) in loader and route between engine starter and
batteries as noted during removal.
At solenoid BAT terminal stud, connect cable (8) using lock washer (33)
and nut (32). Tighten nut to 20 to 25 lb-ft.
At starter ground terminal stud, connect cable (12) using lock washer
(31) and nut (30). Tighten nut to 20 to 25 lb-ft.
At battery cables (8 and 12) and two starter relay cables near starter,
install three new tie straps (29) at locations noted during removal.
At left-hand hood post, position clamp (27) over cables (8 and 12) and
install clamp using capscrew (28), lock washer (26), and nut (25).
At left-hand radiator post, position clamp (23) over cables (8 and 12),
rear wiring harness, and blackout wiring harness. Then install clamp (23)
using capscrew (24), washer (22), lock washer (21), and nut (20).
At left end of battery bracket, position clamp (19) over cable (8) and
install clamp using lock washer (18) and nut (17).
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