TM 5-3805-290-23-2
FRONT COVER REPLACEMENT - CONTINUED
0152 00
CLEANING AND INSPECTION
WARN I N G
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxic material.
However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated
areas. Keep away from open flames and other sources of ignition. Failure to do so may result in injury or
death to personnel.
Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure when dry-
ing parts with compressed air. DO NOT direct compressed air against human skin. Make sure air stream is
directed away from user and other personnel in the area. To prevent injury, user must wear protective goggles
or face shield. Failure to follow this warning may result in injury to personnel.
1.
Clean all parts and mating surfaces with solvent cleaning compound.
2.
Dry parts with compressed air.
3.
Inspect all parts for wear, pitting, cracks, or corrosion and replace if necessary.
INSTALLATION
1.
If removed, install crankshaft front seal (WP 0149 00).
C AU T I O N
The location of front cover is critical. If front cover is not centered, backlash between fuel injection
pump gear and water pump gear could be affected. This could result in damage to fuel injection
pump.
2.
Install new gasket (3), front cover (2), and 16 bolts (1)
on engine. Tighten M8 bolts to 16 lb-ft (22 Nm).
Tighten M10 bolts to 33 lb-ft (44 Nm).
3.
Install water pump (WP 0045 00).
4.
Install alternator (WP 0047 00).
5.
Install crankshaft pulley (WP 0147 00).
6.
Check oil level (WP 0025 00).
7.
Run engine until normal operating temperature is
reached (TM 5-3805-290-10).
8.
Shut down engine (TM 5-3805-290-10).
427-B0398
9.
Check for leaks.
END OF WORK PACKAGE
0152 00-2