TM 5-3805-262-20
5-2. ALTERNATOR MAINTENANCE (CONT)
b. Replacement.
This task covers removal, cleaning, i n s p e c t i o n , a n d i n s t a l l a t i on
of alternator and mounting brackets .
TOOLS: No. 1 Common Organizational Maintenance Tool Kit
Combination box and open end wrench set
Socket wrench set, 3/8 inch drive
E l e c t r i c a l c o n n e c t o r t o o l k it
Torque wrench, 3/8 inch drive, 200 lb-in capacity
Straightedge
MATERIALS/PARTS: Clean cloths (Appendix C, item 1)
Cleaning solvent P-D-680 (Appendix C, item 2)
Detergent (Appendix C, item 3)
Insulation tape (Appendix C, item 5)
Isopropyl alcohol (Appendix C, item 15)
Electrical cleaner (Appendix C, item 19)
Electrical sealer (Appendix C, item 20)
NOTE
PRELIMINARY PROCEDURE: Battery ground cable disconnected (page 5-148),
and alternator drive belts removed (page 5-4).
REMOVAL (SHEET 1 OF 3)
(1) Grasp rubber boot (1) with fingers, firmly pull from alternator BAT ter-
m i n a l, and slide along brown wire about 4 inches.
(2) Loosen and remove nut (2) and lock washer (3) and disconnect wire termi-
nal (4) from alternator BAT terminal.
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