TM 5-3805-262-205-2. ALTERNATOR MAINTENANCE (CONT)b. Replacement.This task covers removal, cleaning, i n s p e c t i o n , a n d i n s t a l l a t i onof alternator and mounting brackets .TOOLS: No. 1 Common Organizational Maintenance Tool KitCombination box and open end wrench setSocket wrench set, 3/8 inch driveE l e c t r i c a l c o n n e c t o r t o o l k itTorque wrench, 3/8 inch drive, 200 lb-in capacityStraightedgeMATERIALS/PARTS: Clean cloths (Appendix C, item 1)Cleaning solvent P-D-680 (Appendix C, item 2)Detergent (Appendix C, item 3)Insulation tape (Appendix C, item 5)Isopropyl alcohol (Appendix C, item 15)Electrical cleaner (Appendix C, item 19)Electrical sealer (Appendix C, item 20)NOTEPRELIMINARY PROCEDURE: Battery ground cable disconnected (page 5-148),and alternator drive belts removed (page 5-4).REMOVAL (SHEET 1 OF 3)(1) Grasp rubber boot (1) with fingers, firmly pull from alternator BAT ter-m i n a l, and slide along brown wire about 4 inches.(2) Loosen and remove nut (2) and lock washer (3) and disconnect wire termi-nal (4) from alternator BAT terminal.5-10
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