TM 5-3805-262-20
REPAIR (SHEET 2 OF 3)
(4)
(a)
(b)
( c)
( 5)
( a)
(b)
( c)
(d)
( e)
R e p a i r i n s t r u m e n t c l u s t e r, ignition switch, and block-type connectors as
f o l l o w s :
Remove terminal from connector by prying tab using small screwdriver
and pulling terminal from connector as shown. Cut wire as close to
terminal as possible.
Strip 1/4 inch insulation from end of wire taking care not to cut
through wire. Crimp new terminal securely onto wire.
Aline terminal with connector and push into connector until termina
t a b c l i c k s.
Repair vehicle lights switch and front wiring harness connectors as
follows:
Loosen and remove nut from connector shell and slide over wiring
harness as shown. Pull grommet with inserts from connector shell.
1
Pull insert with wire
a s p o s s i b l e .
S t r i p w i r e i n s u l a t i on
end in solder well of
Push insert with wire
end from grommet and cut wire as close to insert
to depth of insert solder well, position wire
i n s e r t , a n d s o l d e r.
into grommet. Then aline inserts with holes in
connector shell and push grommet with inserts into connector shell
u n t i l s e a t e d .
Slide nut over wiring harness and install on connector shell.
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