TM 5-3805-262-34
3-5. STARTER REPAIR (CONT)
REASSEMBLY (SHEET 2 OF 6)
k.
l.
m.
n.
o.
p.
Position lever housing on blocks and
install drive assembly (44). Be sure
drive assembly engages shift lever.
Position drive housing with new gasket
(43) on lever housing, alinement marks
alined.
Install short socket head screw (41) in
hole shown, then install remaining five
socket head screws (42) to secure drive
housing to lever housing. Tighten
screws (41 and 42) to 13 to 17 lb-ft.
Install new gasket (50) and plug (49)
in lever housing (63).
Slide thrust washer (40) onto armature
(27) shaft.
Assemble field coil:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Solder terminal stud (39) to field
coil (37) and allow to cool.
Install bushing assembly (38) on
terminal stud (39).
Carefully slide field coil (37) in field frame. Guide terminal stud (39)
through field frame hole and pull into position.
Position two small insulators (36) between field frame and field coil
(37).
Position large insulator (35) between field frame and field coil (37).
Install two insulators (32), washer (31), and nut (30) on terminal stud
(39). Tighten nut to 20 to 25 lb-ft.
Install four pole shoes (34) in field frame using screws (33): be sure
that notch at end of pole shoe (34) is toward terminal stud (39).
Tighten eight screws (33) using hand-impact wrench.
q. Position lever housing against field frame, alinement marks alined.
r. Install five lock washers (29) and capscrews
field frame. Tighten capscrews (28) evenly.
3-242
(28) to secure lever housing to
