20
TM 5-3805-298-23-2
FIELD MAINTENANCE
-
CYLINDER HEAD REPLACEMENT
0180
Removal, Cleaning and Inspection, Installation
INITIAL SETUP
Materials/Parts - Continued
Tools and Special Tools
0
0
Fitting, Union, 277-6165 (WP 0432, Item 54)
Tool Kit, General Mechanic's
0
(WP 0431, Item 162)
Gasket, 176-3141 (WP 0432, Item 17)
0
0
Adapter, 3/4" Drive Female to 1/2" Drive Male
Glow Plug, 292-9881 (WP 0432, Item 69) (6)
0
(WP 0431, Item 3)
Head Bolt, 276-8134 (WP 0432, Item 47) (14)
0
0
Bolt, Machine (M8 x 1.25 x 25 mm)
O-ring, 225-7738 (WP 0432, Item 26)
0
(WP 0431, Item 17)
O-ring, Gasket, 277-2923 (WP 0432, Item 50)
0
0
Bolt, Machine (M10 x 1.5 x 25 mm)
Sealing Washer, 241-1154
(WP 0431, Item 18)
(WP 0432, Item 167)
0
0
Bracket, Link (3/8 in., 2,250-lb [1,000-kg]
Personnel Required
capacity) (WP 0431, Item 23)(2)
0
0
Gloves, Rubber (WP 0431, Item 63)
Two
0
0
Pan, Drain (WP 0431, Item 89)
0
References
0
Socket, Impact, 1/2" Drive, 6 Point, Deep, 3/4"
(WP 0431, Item 128)
0
0
Socket, Impact, 3/4" Drive, 6 Point, 19 mm
Equipment Conditions
0
(WP 0431, Item 131)
0
Machine parked (TM 5-3805-298-10)
0
Straight Edge (WP 0431, Item 145)
0
Hood removed (WP 0351)
0
Wrench, Torque, Click, 3/8" Drive, 30200 lb-
Fuel rail removed (WP 0211)
in. (WP 0431, Item 192)
0
0
Engine ECM and bracket removed
Wrench, Torque, Click, 3/8" Drive, 20100 lb-
(WP 0265)
ft (WP 0431, Item 193)
0
0
Air cleaner housing and hoses removed
Wrench, Torque, Click, 3/4" Drive, 90600 lb-
ft (WP 0431, Item 195)
0
0
Secondary fuel filter base removed
Lifting device (500 lb minimum capacity)
0
0
Materials/Parts
Water temperature regulator removed
0
Oil, Lubricating OEA, Arctic
0
Inlet manifold removed (WP 0196)
(WP 0430, Item 20)
0
0
Coolant temperature sensor removed
Oil, Lubricating OE/HDO-30
(WP 0248)
(WP 0430, Item 22)
0
0
Exhaust manifold removed (WP 0197)
Oil, Lubricating OE/HDO-40
0
(WP 0430, Item 23)
Fuel injectors removed (WP 0199)
0
0
O-ring Assembly Compound
Valve cover and base removed (WP 0187)
0
(WP 0430, Item 26)
Muffler removed (WP 0227)
0
0
Rag, Wiping (WP 0430, Item 27)
0
Estimated Time to Complete
Sealing Compound (Pipe Thread)
0
(WP 0430, Item 28)
30.0 Hr
0
0
Tag, Marker (WP 0430, Item 35)
0
Dowel Pin, 185-0884
(WP 0432, Item 18) (2)
0
0180-1
