TM 5-3805-255-14
0046
CLEANING AND INSPECTION
00046
1. Clean and inspect all components IAW General Maintenance Instructions (WP 0019).
2. Examine cables for signs of deterioration, unbraiding, and excessive wear. Replace cables if worn.
3. Check cable ends, clevises, and ball joint. Ensure that bores of clevises, bellcrank arms, and connecting links
are not worn. Replace any worn parts.
END OF TASK
INSTALLATION
00046
1. Apply lubricant to bushing of bellcrank (Figure 2, Item 26) and install bellcrank, support shaft (Figure 2,
Item 27), two new O-rings (Figure 2, Item 30), clevis pin (Figure 2, Item 33), washer (Figure 2, Item 35), new
cotter pin (Figure 2, Item 36), and three bushings (Figure 2, Item 31) on two links (Figure 2, Item 32) and
transmission (Figure 2, Item 34).
2. Install three washers (Figure 2, Item 29) and bolts (Figure 2, Item 28) on support shaft (Figure 2, Item 27).
3. Apply lubricant to bushings of two control levers (Figure 2, Items 3 and 4) and install three new O-rings
(Figure 2, Item 5) and pivot pin (Figure 2, Item 1) on control housing (Figure 2, Item 37). Install new self-locking
nut (Figure 2, Item 2) on pivot pin.
4. Install new lockwasher (Figure 2, Item 18) and nut (Figure 2, Item 7) on control cable (Figure 2, Item 6). Install
control cable on support bracket (Figure 2, Item 8). Install new lockwasher and nut on control cable. Tighten
two nuts.
5. Install nut (Figure 2, Item 9) and ball joint (Figure 2, Item 10) on control cable (Figure 2, Item 6). Tighten nut.
6. Install ball joint (Figure 2, Item 10), new lockwasher (Figure 2, Item 12), and nut (Figure 2, Item 13) on
bellcrank (Figure 2, Item 11).
7. Install new lockwasher (Figure 2, Item 19) and nut (Figure 2, Item 17) on control cable (Figure 2, Item 6).
8. Route control cable (Figure 2, Item 6) through mounting bracket (Figure 2, Item 16).
9. Install new lockwasher (Figure 2, Item 19) and nut (Figure 2, Item 17) on control cable (Figure 2, Item 6).
10. lnstall two P-clamps (Figure 2, Item 23), bolts (Figure 2, Item 22), new lockwashers (Figure 2, Item 24), and
nuts (Figure 2, Item 25) on control cables (Figure 2, Item 6).
11. Install cable nut (Figure 2, Item 20) and cable end (Figure 2, Item 15) on control cable (Figure 2, Item 6).
12. Install clevis pin (Figure 2, Item 14) through cable end (Figure 2, Item 15) and transmission bellcrank (Figure 2,
Item 26). Install new cotter pin (Figure 2, Item 21) on clevis pin.
13. Route two control cables (Figure 2, Item 6) through floorboard (Figure 2, Item 37).
14. Install two new lockwashers (Figure 2, Item 17) and nuts (Figure 2, Item 7) on control cables (Figure 2, Item 6).
15. Route two control cables (Figure 2, Item 6) through control housing (Figure 2, Item 33).
16. Install two new lockwashers (Figure 2, Item 38) and nuts (Figure 2, Item 43) on control cables (Figure 2,
Item 6).
17. Install two nuts (Figure 2, Item 44) and cable ends (Figure 2, Items 42 and 46) on control cables (Figure 2,
Item 6).
18. Install two control cables (Figure 2, Item 6), clevis pin (Figure 2, Item 45), and new cotter pin (Figure 2,
Item 41) on two control levers (Figure 2, Items 3 and 4).
0046-4
