TM 5-3805-258-24-13304DIRECT INJECTION VEHICULAR ENGINESPECIFICATIONSWITH SCROLL FUEL SYSTEMCYLINDER BLOCK(1) Thickness of spscerplate . . . . . . . . . . . . . . . . . . . . .9.970 ~ 0.025 mm (.3925 k .0010in.)Thicknessof spacer plategaaket . . . . . . . . . . . . . . . . . .0.208 & 0.025 mm (.0082 * .0010in.)NOTE: For height of liner over top of spacer platemake reference toCYLINDER LINER PROJECTION.(2) Camshaft bearing bore(installed) . . . . . . . . . . 58.801 * 0.051 mm (2.3150 * .0020in.)Borein block for camshaftbearings . . . . . . . . . . .65.100 * 0.025 mm (2.5630 t .0010in.)Depthto install camshaft bearings atboth ends of block . . . . . . . . . . . . . . . .0.5 * 0.5 mm (.02 * .02 in.)NOTE: The rear and intermediate camshaft bearingsrrwat be installedwith the oil holedown.The Front camshaftbearing must be installed with the oil holeehorizontal and the bearing joint up.(3) Bore in block for main bearings(standard size) . . 96.926 t 0.013 mm (3.8160 * .0005in.)Borein block for main bearings 0.51 mm (.020 in.)overeize . . . . . . . . . . . .97.434 * 0.013 mm (3.8360 * .0005in.)(4) Dimension from center of main bearingbore to top of cylinder block(new) . . . . . . . . . . . . . . . . . . . .383.51& 0.15 mm (15.099 t .006 in.)(5) Dimeneion from center of main bearingboreto bottom of cylinder block(new) . . . . . . . . . . . . . . . . . . . . . .engine.Be sure tha[the’mark (number) on the bearing cap next to the154.00* 0.10 mm (6.063 * .004 in.)bolt hole is in agreement with the mark in the cylinder blcck.(6) Clearance between main bearing cap and cylinder block 0.033mm (.0013 in.) Tight to O.O43 mm (.0017 in.) Loose.Main bearing capwidth . . . . . . . . . . . . . .165.095t 0.020 mm (6.4998 f .0008in.)Width of cylinder block for main bearingcap . . . . . . . . . . . . . . . . . 165.100 t 0.018 mm (8.5000 * .0007 in.)CAUTIONThere are holee in the bores for the main bearinga, betweenthe cylinders for piston cooling orifices. These holes musthaveorifices (9) installed.(7) Bore in block for balancerbearing. . . . . . . . . . . . .57.851 * 0.025 mm (2.2776 f .0010 in.)NOTE: Install balancer bearings so that the oil hole in the bearings ie inalignment with the oil hole in the block.(8) Torque for bolts holding bearing caps for main bearings:a. Put engine oil on threads and washer face.b. Tighten all boltsto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 ~ 4 N.m (30 & 3 Ib.ft.)c. Put a mark on each bolt and cap.d. Tighten all bolts from mark. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90°NOTE: Install bearing caps with the part number toward the front of the2-16
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