A I R S Y S T E M A N D B R A K E STM 5-3805-258-24-1T E S T I N G A N D A D J U S T I N Ghas now been removed from the system sothat the other wheel brake on the axle canbe checked for leakage.d. Do Steps 2 through 5 again. If brake fluidloss from the reservoir is the same as before,there is no leakage in the brake that hasbeen removed from the system (blocked).e. Do Steps 6b through 6d again for the otherbrake on the same axle. This gives addedproof to the location of the problem.CorrectionAfter the location of the leakage is found, use theprocedure that follows to correct brake problems.1. For hose, tube or fitting leaks; tighten, repair orreplace connections as needed.2. If the leakage is in a master cylinder, replaceseals (1), (2) and (3) of the master cylinder. It isalso possible that some other defect, that can beeasily seen, will need correction. Also, rippling(roughness) may be found in the bore of themaster cylinder. This condition is not desired.Correct any damage or problem that can beeasily found.3. If the leakage is in a wheel brake head assem-bly, replace seals (4) and (5) of the head assem-bly, or replace the complete head assembly.REMOVE AIR FROM THE WHEEL BRAKEHYDRAULIC CIRCUIT(BLEED THE BRAKES)WARNINGMake reference to WARNING on first page ofAIR SYSTEM AND BRAKES TESTING AND AD-JUSTING section.Air must not be in the hydraulic circuit. Air in thesystem can prevent complete brake application and itis possible that the wheels on the machine can not bestopped.NOTE: Keep both brake fluid reservoirs full of brakefluid during the air removal procedure.B L E E D E R S C R E W S F O R T H E M A S T E R C Y L I N D E R S1. Bleeder screws for the master cylinders.1. Start the engine and let the air pressure go up tonormal pressure for operation. Keep the enginein operation during this procedure to make sureof correct air pressure.2. Push and hold the right brake pedal down.3. Loosen (open) bleeder screws (1) on the mastercylinders.4. Tighten (close) bleeder screws (1) and releasethe right brake pedal.5. Do Steps 2 thru 4 again until there is a constantflow of brake fluid (all of the air is removed)from each bleeder screw on the master cylinders.B L E E D E R S C R E W S F O R T H E W H E E L B R A K E2. Bleeder screws.6. Push and hold the right brake pedal down.NOTE: Bleed only one wheel at a time.7. Open bleeder screws (2) at a wheel brake.8. Close bleeder screws (2) and release the rightbrake pedal.9. Do Steps 6 thru 8 again until there is a constantflow of brake fluid from bleeder screw (2).10. Do Steps 6 thru 9 again at each wheel brake untilall of the air is removed from the system.4-63
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business