TM 5-3805-258-24-2ENGINEDISASSEMBLY AND ASSEMBLYALTERNATORDISASSEMBLE ALTERNATOR9G9538 (Bosch)1. Position alternator in vise or similar clampingdevice.NOTE: Care must be taken not to damage alter-2.3.4.nator by overtightening the vise. -Remove pulley nut (not shown) and removepulley and fan from alternator.Remove two screws(2).Use a 3/8” wrench(D+) terminal (4).capacitor lead (5).NOTE: This step may5.6.7.(1) from regulator coverto remove nut (3) fromDisconnect suppressionbe unnecessary if thiscomponent is not to be tested or replaced.Remove two screws (6) and pull regulator(7) partially away from frame to exposeregulator terminals (8 and 9). The smalldiameter screw (8) is D+. The large diameterscrew (9) is DF.Disconnect two leads from D+ terminal (8)and one lead from DF terminal (9).Mark rear housing (10), stator frame (11) anddrive end shield ( 12) for proper alignment.8.9.10.TakeRemove four hex-socket head capscrews(13). Separate drive end shield (12) and rotoras an assembly from the rear housing (10)and stator frame (11).Position drive end shield and rotor assembly(14) along with tooling in press.Press out rotor (15) from(12).CAUTIONcare not to damage bearinging out rotor.11. Remove ring spacer (17).drive end shield(16) while press-5-12a
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