TM 5-3805-258-24-2Vehicle SystemsDisassembly and Assembly3. Install O-ring (21) on plugs (20). Installplug (20).4. Refer to exploded view illustration forretainer assembly (17), isolation plates (16),backup rings (19) and O-ring seals (18)installation.NOTICEThere are two isolation plates needed in thebottom of the pump housing and two inthetop.The isolation plates hold the seal componentsin place. The isolation plates with the roundedges on the outer radius on one edge go in thebottom of the pump housing with the roundedge down. The isolation plates with thestraight (square) edges on the radius go next tothe top flange.5. Install backup rings (19) and O-ring seals(18). Install retainer assembly (17). Installisolation plates (16) with the rounded edgesdown.6. install pressure plates (15) in its originalposition with the bronze surface of thepressure plate toward the gears in the pump.7. Install bushings (14) onto gears (12 and13).8. Install idler gear (13) and drive gear (12)into the pump housing.9. Install pressure plate (11) in its originalposition with the bronze surface of thepressure plate toward the gears in the pump.10. Install seal (7B) in the flange withtooling (A). Install the seal with the lip of theseal toward the inside of the pump.11. Install spacer ring (8).12. Install seal (7A) in the flange withtooling (A). Install the seal with the springloaded lip toward the inside of the pump.13. Put a thin layer of 1P808 GeneralPurpose Lubricant on the seals, retainerassemblies and isolation plates to hold themin place.14. Install backup rings (6) and O-ring seals(5) on flange (3). Install retainer assembly(10). Install isolation plates (9) with thestraight (square) edge toward the flange.15. Install O-ring seal (4) on the flange.16. Install flange (3) on the pump housing(23).17. Install eight bolts and washers (2) thathold the flange to the pump housing. Tightenthe bolts to a torque of 85 ± 5 lb. ft. (115 ± 7N . m ).END BY:a) install supplemental steering pump5-394b
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