TM 5-3805-262-2011-5. BUCKET CLAM CYLINDER ASSEMBLIES MAINTENANCE (CONT)b. Replacement.This task covers removal and installation of bucket clam cylin-der assemblies.TOOLS: No. 1 Common Organizational Maintenance Tool KitHand hammer, three poundsL u b r i c a t i n g k i tCombination box and open end wrench setTorque wrench, 3/4 inch driveAutomotive Mechanic-s Tool KitSocket wrench set, 1/2 inch driveNo. 2 Common Organizational Maintenance Tool KitAdapter, socket wrench, 1/2 inch male to 3/4 inch femaleChain hoist equipped with nylon strapsRod, 1-3/8 inches diameterTorque wrench multiplier, 2000 lb-ft capacityMATERIALS/PARTS: Clean cloths (Appendix C, item 1)Cleaning solvent P-D-680 (Appendix C, item 2)Loctite 242 (blue) (Appendix C, item 18)0-rings, two (FSCM 10988 PN 218-5007)REFERENCES: LO 5-3805-262-12NOTEPRELIMINARY PROCEDURE: Front access door opened, hydraulic reservoirf i l l c a p l o o s e n e d, and control levers operated in both directions tor e l i e v e h y d r a u l i c p r e s s u r e .REMOVAL (SHEET 1 OF 2)Dry cleaning solvent P-D-680 used to clean parts is toxic and flammable.W e a r p r o t e c t i v e g o g g l e s a n d g l o v e s a n d u s e o n l y i n a w e l l v e n t i l a t eda r e a . A v o i d c o n t a c t w i t h s k i n,e y e s a n d c l o t h e s a n d d o n ’ t b r e a t hevapors. Do not use near open flame or excessive heat and don’t smokew h e n u s i n g i t . F a i l u r e t o d o s o c o u l d c a u s e s e r i o u s i n j u r y . I f y oub e c o m e d i z z y w h i l e u s i n g c l e a n i n g s o l v e n t , g e t f r e s h a i r a n d m e d i c alattention immediately. I f c o n t a c t w i t h s k i n o r c l o t h e s i s m a d e , f l u s hw i t h l a r g e a m o u n t s o f w a t e r.If contact with eyes is made, wash eyeswith water and get medical aid immediately.(1) Using clean cloth moistened with cleaning solvent P-D-680, remove dirtand grease from hose connections on clam cylinder assembly. Dry usingc l e a n c l o t h s.H y d r a u l i c s y s t e m p r e s s u r e i s o v e r 2 0 0 0 p s i a n d h y d r a u l i c r e s e r v o i r ispressurized with compressed air. Before loosening or disconnecting anyh y d r a u l i c h o s e s , l i n e s , o r f i t t i n g s , l o o s e n h y d r a u l i c r e s e r v o i r f i l lc a p , a n d o p e r a t e a l l h y d r a u l i c c o n t r o l l e v e r s t o r e l i e v e h y d r a u l icsystem pressure. Failure to do so could cause serious injury or death .If you are injured obtain medical assistance immediately.11-72
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