TM 5-3805-262-343-2. FUEL SYSTEM MAINTENANCEa. FuelInjectorNozzles.This task covers removal, testing, and installation offuel injector nozzles.TOOLS: No. 1 Common Organizational Maintenance Tool KitSafety glassesTorque wrench, 1/2 inch driveFixed open end wrench setInjector bore cleaning tool (FSCM 45225 PN CAS-1411)Brass wire brushDiesel fuel injection nozzle tester (FSCM 45225 PN CAS-10091)Elbow (FSCM 45225 PN 65-0476)Test stand adapters (FSCM 45225 PN 65-0078)Injector kit (FSCM 45225 PN CAS-10093)Crowsfoot wrench, 11/16 inch (FSCM 55719 PN AN-8508-11)Crowsfoot wrench, 7/8 inch (FSCM 55719 PN AN-8508-14)Crowsfoot wrench, 7/8 inch (FSCM 55719 PN AN-8506-8)Open end wrench, 15 mmRatchet wrench, 1/2 inch driveWireMATERIALS/PARTS: Clean cloths (Appendix C, item 1)Cleaning solvent P-D-680 (Appendix C, item 2)Oil-soluble grease (Appendix C, item 26)Carbon removing compound (Appendix C, item 27)Nozzle gasket (FSCM 10988 PN A76640)REFERENCE: TM 5-3805-262-20NOTEPRELIMINARY PROCEDURE: Engine side panels and hoods removed and enginetop hood removed (refer to TM 5-3805-262-20).Dry cleaning solvent P-D-680 used to clean parts is toxic and flammable.Wear protective goggles and gloves and use only in a well ventilatedarea. Avoid contact with skin, eyes and clothes and don’t breathevapors. Do not use near open flame or excessive heat and don’t smokewhen using it. Failure to do so could cause serious injury. If you be-come dizzy while using cleaning solvent, get fresh air and medicalattention immediately. If contact with skin or clothes is made, flushwith large amounts of water. If contact with eyes is made, wash eyeswith water and get medical aid immediately.(1) Clean area around fuel injectors using clean cloth moistened with clean-ing solvent P-D-680.3-107
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