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THERMOSTAT REPLACEMENT - CONTINUED
WATER PUMP REPLACEMENT - CONTINUED

Field Maintenance Manual 1 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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6
TM 5-3805-291-23-1
WATER PUMP REPLACEMENT
0045 00
THIS WORK PACKAGE COVERS
Removal, Cleaning and Inspection, Installation, Testing
INITIAL SETUP
Maintenance Level
Materials/Parts - Continued
Rag, wiping (Item 35, WP 0233 00)
Unit
Tag, marker (Item 43, WP 0233 00)
Tools and Special Tools
O-ring (5)
Tool kit, general mechanic's, automotive (Item 90,
Personnel Required
WP 0232 00)
MOS 62B, Construction Equipment Repairer
Shop equipment, automotive maintenance and
References
repair: organizational maintenance, common no.
TM 5-3805-291-10
1 (Item 70, WP 0232 00)
Equipment Conditions
Test stand, automotive (Item 87, WP 0232 00)
Cooling system drained (WP 0041 00)
Materials/Parts
Thermostat removed (WP 0044 00)
Antifreeze (Item 1, WP 0233 00)
Drawings Required
TM 5-3805-291-23P, Figure 44
Cap set, protective (Item 6, WP 0233 00)
Estimated Time to Complete Task
Cleaning compound, solvent, type III (Item 7, WP
0233 00)
3.0 hr
WARN I N G
DO NOT service cooling system unless engine has be n allowed to cool down. This is a pressurized
cooling system and escaping steam or hot coolant may result in serious burns.
DO NOT remove cooling system radiator cap when en ine is hot. Allow engine to cool down. Loosen
g
cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this
warning may result in serious burns to personnel.
Wear effective eye, hand, and skin protection whenhandling coolants. Failure to do so may result in
injury to personnel.
Engine coolant used in the performance of maintenance can be very slippery. Immediately wipe up any
spills. Failure to follow this warning may result in injury to personnel.
C AU T I O N
Wipe area clean around all connections to be opened during removal. Cap lines and hoses and plug open-
ings after removing lines. Contamination of system could result in premature failure.
0045 00-1


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