TM 5-3805-255-14
0044
REMOVAL
Fuel Level Sending Unit
WARNING
Use suitable container when draining fuel. Fuel may explode if subject to sources of
ignition. Failure to follow this warning may result in injury or death to personnel. In event of
exposure or injury cleanse affected area with soap and water. For eyes flush eyes with
water.
NOTE
Tag and identify all hose flanges for ease of installation. Cap all hose flanges to prevent
contamination and leaks.
1. Remove two drain plugs (Figure 1, Item 12) from front bottom portion of fuel tank (Figure 1, Item 17).
2. Drain fuel tank (Figure 1, Item 17) into suitable container.
3. Remove wire (Figure 1, Item 5) from fuel level sender (Figure 1, Item 1).
4. Disconnect fuel supply hose (Figure 1, Item 10) from fuel tank (Figure 1, Item 17). Disconnect fuel return hose
(Figure 1, Item 11) from fuel tank (Figure 1, Item 17).
5. Remove two nuts (Figure 1, Item 9), washers (Figure 1, Item 8), and U-bolt (Figure 1, Item 7) from front of fuel
tank (Figure 1, Item 17).
6. Position suitable lifting device tightly under center of fuel tank (Figure 1, Item 17).
WARNING
Use extreme caution when handling heavy components. Provide adequate support and
use assistance during procedure. Ensure that any lifting equipment used is in good
condition and of suitable load capacity. Keep clear of heavy parts supported by lifting
equipment. Failure to follow this warning may result in injury or death to personnel.
7. Remove six nuts (Figure 1, Item 16), washers (Figure 1, Item 15), bolts (Figure 1, Item 13), and washers
(Figure 1, Item 14) from frame mounting brackets.
8. Remove fuel tank (Figure 1, Item 17) from loader.
9. Remove four bolts (Figure 1, Item 4), cover (Figure 1, Item 3), gasket (Figure 1, Item 2), and fuel level sender
(Figure 1, Item 1) from fuel tank (Figure 1, Item 17). Discard gasket.
0044-2
