TM 5-3805-258-24-1A I R S Y S T E M A N D B R A K E SS Y S T E M S O P E R A T I ONAIR CIRCUIT FOR THE WHEEL BRAKESAIR CIRCUIT FOR WHEEL BRAKES1. Line to EMS warning signals. 2. Air pressure switch for wheelbrakes. 3. Line from air reservoir. 4. Air horns. 5. Atr hornvalve(foot operated). 6. Line to transmission neutralizer valve. 7, Leftbrake pedal. 8. Brake control valve for left pedal.9. Orificecheck valve. 10. Double check valve. 11. Air pressure switch forstop lights. 12. Right pedal. 13. Brake control valve for rightpedal.14. Brake air pressure indicator. 15. Air/hydraulic cylin-ders (two). 16. Brake fluid pressure (overstroke) switches.17. Brake fluid reservoirs (two). 18. Brake fluid pressureindicator.The air circuit for the wheel brakes sends air underpressure from the air reservoir to operate the air/hy-draulic cylinders and the air horns.Switch (2) activates the warning system in theoperator’s station when air pressure in the systemis too low.Horn valve (5) activates air horn (4).When left brake control valve (8) is activated, thewheel brakes engage and the transmission neutralizervalve is activated. The transmission neutralizer valvestops oil pressure to the directional clutch circuit,which disengages the directional clutch. Since a speedand direction clutch must both be engaged before pow-er goes through the transmission, power does not gothrough the transmission when the left brake pedal ispushed. The surface area of the neutralizer valve issmaller than the surface area of the air cylinder piston.This difference in area causes the transmission to dis-engage before the wheel brakes are engaged.When control valve (8) is released, orifice checkvalve (9) causes a restriction to the flow of air fromthe air cylinders to brake control valve (8). Thispermits the transmission to engage before thebrakes are released.Air pressure from the orifice check valve goes todouble check valve (10). Valve (10) lets air go tothe air cylinders and will not let air go to controlvalve (13). When control valve (13) is activated,valve (10) lets air go to the air cylinders and willnot let air go to valve (9).Right brake control valve (13) activates thewheel brakes only. When either control valve (8)or (13) is activated, stop light switch (11) activatesthe stop lights at the rear of the machine.Air/hydraulic cylinders (15) have two cylinderseach, one for air (air cylinder) and one for brakefluid (master cylinder). Movement of the air cyl-inder is caused by air pressure. This movement alsocauses the master cylinder to move and the wheelbrakes are activated. The master cylinder is partof the hydraulic circuit for the wheel brakes.AIR PRESSURE SWITCH FORWHEEL BRAKESL O C A T I O N O F T H E A I R P R E S S U R E S W I T CH1. Switch.Air pressure switch (1) is activated when the airpressure in the brake system gets below approximately450 kPa (65 psi). The switch causes the brake air pres-sure indicator and the master fault light in the dash tocome ON, and also the fault alarm will sound.Switch (1) is under the floor of the operator’s station.It is fastened to the left brake control valve.3-79
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