TM 5-3805-262-34CLEANING, INSPECTION, AND REPAIR (SHEET 2 OF 4)(2) Check forward clutch carrier (17) andassociated parts (13 thru 16) byrotating pinion gears (15). Piniongears must rotate smoothly. Inspectteeth of pinion gears for cracks,breaks, or wear. Check gear splines forcracks, breaks, or wear. If any piniongears are damaged or don’t rotatesmoothly, replace as follows:(a) Make special tool shown. This tool isused to stake pinion spindles (13)after new pinion spindles are in-stalled. If you cannot make thisspecial tool, replace forward clutchcarrier (17) and associated parts (13thru 16) as a complete assembly.Do not drill into forward clutch carrier (17). The diameter of pinionspindles (13) is slightly more than 3/4 inch. Center drill accurately toprevent drilling into and damaging forward clutch carrier.(b) Position forward clutch carrier in drill press with hub upward. Using3/4 inch drill bit, drill into stakedNOTEDo not discard pinion spindles (13). Theybly.ends of four pinion spindles (13).will be used to aid reassem-(c) Put forward clutch carrier (17) in hydraulic press. Using 5/8 inch diam-eter rod, press four pinion spindles (13) from forward clutch carrier.(d) Remove eight thrust washers (14) and four pinion gears (15) from forwardclutch carrier (17).(e) Remove 22 rollers (16) from each pinion gear (15).Temperature of solid carbon dioxide (dry ice) is below -70 degrees F.Wear insulated gloves to prevent severe skin injury. If skin is injuredby contact with dry ice, flush with large amounts of cold water to raisetemperature above freezing point and obtain medical aid immediately.(f) Chill four new pinion spindles (13) in dry ice for one hour. If dry iceis not available, put pinion spindles in a freezer for two hours.4-153
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