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CHAPTER 4. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
ENGINE REPLACEMENT - CONTINUED

Field Maintenance Manual 2 For Loader, Heavy, Scoop: Diesel Engine Driven (Ded), 4-Wheel Drive 4.5 Cubic Yard Rock Bucket And 5.0 Cubic Yard General Purpose Bucket
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38
TM 5-3805-291-23-2
ENGINE REPLACEMENT
0171 00
THIS WORK PACKAGE COVERS
Removal, Cleaning and Inspection, Component Transfer, Installation
INITIAL SETUP
Maintenance Level
Materials/Parts - Continued
Direct Support
Gasket (2)
Lockwasher
Tools and Special Tools
O-ring (7)
Tool kit, general mechanic's, automotive (Item 90,
WP 0232 00)
Personnel Required
Shop equipment, automotive maintenance and
MOS 62B, Construction Equipment Repairer (2)
repair: field maintenance, basic, less power (Item
68, WP 0232 00)
References
Bracket, link (Item 15, WP 0232 00)
TM 5-3805-291-10
Bracket, link (Item 16, WP 0232 00)
Equipment Conditions
Chain come-along (Item 22, WP 0232 00)
Transmission fluid drained (WP 0100 00)
Nipple, pipe (Item 41, WP 0232 00)
Air intake hoses and lines removed (WP 0034 00)
Wrench, torque, click, ratcheting, 1/2" drive, 250
lb-ft (Item 99, WP 0232 00)
Air cleaner removed (WP 0030 00)
Beam, hoisting
Side covers removed (WP 0135 00)
Lifting equipment, 4,800-lb capacity
AC dryer removed (WP 0224 00)
Multiplier, torque
Oil fill tube removed (WP 0029 00)
Materials/Parts
Cooling system package removed (WP 0190 00)
Oil, lubricating, OE/HDO-5/40 (Item 27, WP 0233
Serpentine belt removed (WP 0048 00)
00)
Belt tensioner removed (WP 0047 00)
Oil, lubricating, OE/HDO-15/40 (Item 28, WP
Battery cables disconnected from starter (WP 0051
0233 00)
00)
Oil, lubricating, OEA-30, Arctic (Item 29, WP
0233 00)
Drawings Required
Rag, wiping (Item 35, WP 0233 00)
TM 5-3805-291-23P, Figures 1 and 2
Strap, tiedown, electrical components (Item 42, WP
Estimated Time to Complete Task
0233 00)
Tag, marker (Item 43, WP 0233 00)
40.5 hr
Maintenance Task Title
Page
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0171 00-2
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0171 00-13
Component Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0171 00-14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0171 00-27
0171 00-1


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