TM 5-3805-258-24-1H Y D R A U L I C S Y S T E MT E S T I N G A N D A D J U S T I N G4.5.Disconnect hose assembly (2) and install a5H4019 Cover in the line. Connect hose assem-bly (2).Look at the test gauge and operate the electrichydraulic pump. The gauge reading must be 26000 ± 400 kPa (3750 ± 58 psi).6. If the relief valve needs an adjustment, removecap (10) from the relief valve. Turn the plungereither clockwise for an increase or counter-clockwise for a decrease in the pressure set-ting of the relief valve.R E L I E F V A L V E F O R H E A D E N D O F T I L T C Y L I N D ER10. Cap (on relief valve).7. When the pressure setting is correct, tightenlocknut and cap (10) on the relief valve.8. Remove the test equipment and install thecover over the control valve. The plug andvalved nipple can be left on the machine.NOTE: The pressure setting for a new relief valvefor the head end of the tilt cyliner is 26 000 ± 400kPa (3750 ± 58 psi) with an oil flow of 19 ± 2liter/min 10 ± 1 U.S. gpm).HYDRAULIC OIL TEMPERATURE(TOO HOT)When the temperature of the hydraulic oil getsover 98.9°C (210°F), polyurethane seals in thesystem start to fail. High oil temperature causesseal failure to become more rapid. There are manyreasons why the temperature of the oil will get thishot.1. Hydraulic pump is badly worn.2. Heavy hydraulic loads that cause the reliefvalve to open.3. The setting on the relief valve is too low.4. Too many restrictions in the system.5. Hydraulic oil level in the tank is too low.6. High pressure oil leak in one or more circuits.7. Very dirty oil.8. Air flow through the oil cooler core is too low.9. Oil flow through the oil cooler is too low.10. Air in the hydraulic oil.NOTE: If the problem is because of air in the oil,it must be corrected before the system will operateat normal temperatures. There are two things thatcause air in the oil (aeration).a. Return oil to the tank goes in above thelevel of the oil in the tank.b. Air leaks in the oil suction line between thepump and the tank.4-78
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