TM 5-3805-258-24-2
ENGINE
DISASSEMBLY AND ASSEMBLY
REMOVE CYLINDER LINERS
CYLINDER LINERS
1216-11
Tools Needed
A
5P8665
Cylinder Liner Puller
1
start by:
a) remove pistons
1. Remove the coolant from the cylinder block.
2. Put covers on journals of crankshaft for protec-
tion from dirt or water.
3. Remove cylinder liners (1) with tool (A).
INSTALL CYLINDER LINERS
1216-12
Tools Needed
A
B
C
2P8260 Cylinder Liner Installation Tool 1
1P5510 Liner Projection Tool
1
8B7548
Puller Crossbar
1
1P2394 Adapter Plate
1
3H465
Plate
2
S1589
Bolt, 5/8’’-11 NC(1.75 in.) long
10
1S379
Washer (copper)
10
1D4595 Bolts
2
2S736
Washers
2
1. Clean the cylinder liners (3) and the liner bores
in the cylinder block.
2. Install the cylinder liners in the block without
the O-ring seals or filler bands.
3. Check the cylinder liner projection as follows:
a)
b)
Install the S1589 Bolts (2) and 1S379
Washers of tooling (B) on the cylinder
block next to each liner. Tighten the bolts
evenly, in four steps: 14 N·m (10 lb.ft.), 35
N·m (25 lb. ft.), 70 N·m (50 lb.ft.) and 95
N·m (70 lb. ft.).
Put adapter plate on top of the liner and
install the remainder of tooling (B).
Tighten the 1D4595 Bolts (1) evenly in
four steps: 7 N·m (5 lb.ft.), 20 N·m (15
lb.ft.), 35 N·m (25 lb.ft.) and 70 N·m (50
lb.ft.).
5-140
